The core-shell composite droplets with well-designed functionality and morphology are widely used in polymer blends. Although great progress has been achieved in modeling the rheology of viscoelastic binary emulsions, no such model has been proposed to predict the rheology of ternary blends containing core-shell droplets. In this work, a ternary core-shell emulsion (CSE) model was developed to predict the linear viscoelasticity of ternary core-shell blends. The components’ contribution to the stress was evaluated from the velocity gradient in three domains. The evolutions of core-shell interface and shell-matrix interface were solved under small amplitude oscillatory shear, leading to the stress contribution from the two interfaces. Two impact polypropylene copolymers (IPCs), as a typical polymer containing core-shell droplets, were selected to validate the new model. Three components, including homopolypropylene matrix, ethylene–propylene block copolymer (core domain), and ethylene–propylene random copolymer (shell domain), were separated using a good solvent at different temperatures, and their rheology behavior was investigated. The new CSE model can accurately describe the components’ contribution to the linear rheology of IPCs, while the interfacial contribution of the CSE model is lower than the experimental data due to the agglomerated nature of core-shell droplets in IPCs. Because the components’ contribution dominates at high frequency, this work can be used to approximate the nonlinear steady-shear viscosity and first normal stress difference of core-shell ternary blends at high shear rates using the Cox–Merz rule and Laun's rule, respectively. Thus, the CSE model can guide the design of core-shell morphology with desired rheological properties.
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July 2025
Research Article|
May 23 2025
Rheology of polymer blends containing core-shell droplets
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Fengyi Hou
;
Fengyi Hou
1
Advanced Rheology Institute, Department of Polymer Science and Engineering, State Key Laboratory for Metal Matrix Composite Materials, Shanghai Jiao Tong University
, Shanghai 200240, China
2
DPI
, P.O. Box 902, Eindhoven AX 5600, The Netherlands
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Xinyang Zhao
;
Xinyang Zhao
1
Advanced Rheology Institute, Department of Polymer Science and Engineering, State Key Laboratory for Metal Matrix Composite Materials, Shanghai Jiao Tong University
, Shanghai 200240, China
2
DPI
, P.O. Box 902, Eindhoven AX 5600, The Netherlands
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Li Peng
;
Li Peng
3
National-Certified Enterprise Technology Center, Kingfa Science and Technology Co., Ltd.
, Guangzhou 510663, China
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Xianbo Huang
;
Xianbo Huang
a)
3
National-Certified Enterprise Technology Center, Kingfa Science and Technology Co., Ltd.
, Guangzhou 510663, China
a)Authors to whom correspondence should be addressed; electronic mail: [email protected] and [email protected]
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Wei Yu
Wei Yu
a)
1
Advanced Rheology Institute, Department of Polymer Science and Engineering, State Key Laboratory for Metal Matrix Composite Materials, Shanghai Jiao Tong University
, Shanghai 200240, China
2
DPI
, P.O. Box 902, Eindhoven AX 5600, The Netherlands
a)Authors to whom correspondence should be addressed; electronic mail: [email protected] and [email protected]
Search for other works by this author on:
Fengyi Hou
1,2
Xinyang Zhao
1,2
Li Peng
3
Xianbo Huang
3,a)
Wei Yu
1,2,a)
1
Advanced Rheology Institute, Department of Polymer Science and Engineering, State Key Laboratory for Metal Matrix Composite Materials, Shanghai Jiao Tong University
, Shanghai 200240, China
2
DPI
, P.O. Box 902, Eindhoven AX 5600, The Netherlands
3
National-Certified Enterprise Technology Center, Kingfa Science and Technology Co., Ltd.
, Guangzhou 510663, China
a)Authors to whom correspondence should be addressed; electronic mail: [email protected] and [email protected]
J. Rheol. 69, 435–449 (2025)
Article history
Received:
September 24 2024
Accepted:
May 07 2025
Citation
Fengyi Hou, Xinyang Zhao, Li Peng, Xianbo Huang, Wei Yu; Rheology of polymer blends containing core-shell droplets. J. Rheol. 1 July 2025; 69 (4): 435–449. https://doi.org/10.1122/8.0000920
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