The major problems in laser welding of cold-rolled steel sheets are a high reflection of laser beams by sheet surfaces and a strict requirement for sheet fit-up. The laser welding of cold-rolled steel sheets is a heat conduction mode instead of a deep-penetration keyhole welding mode because of thin materials. Experiments showed that reflectivity for cold-rolled steel sheets is in a range of 65-80%. To increase the absorption of laser energy, steel sheets were surface-oxidized, then welded by cw CO2 laser beams. The reflection with surface oxide films decreases to 30% and the penetration depth was therefore improved. Mechanical properties of weld metals were degraded due to the increase of oxygen concentration. Experiments showed that the using of filler steel powder consisting of manganese and silicon can improve the mechanical properties of weld metals and reduce the strict requirement of fit-up.

1.
B.
Irving
(
August
1995
),
Weld. J.
,
74
:
49
52
.
2.
D. L.
Hallum
(
April
1993
),
Weld. Design & Fab.
,
66
:
62
64
.
3.
G.
Keller
(
July
1994
),
Weld. Design & Fab.
,
67
:
40
41
.
4.
D. M.
Roessler
and
M. N.
Uddin
(
February
1996
), Laser in the Automobile Industry, in Lasers as Tools for Manufacturing of Durable Goods and Microelectronics, Ed. by
J. J.
Dubowski
,
Proc. of SPIE
, Vol.
2703
,
San Jose
,
California
, pp.
194
201
.
5.
A. S.
Salminen
, and
V. P.
Kujanpää
, Effect of Heat Input on the Position Tolerances of Wire Feeding during Laser Welding,
ICALEO’95
, Ed. by
J.
Mazumder
,
A.
Matsunawa
and
A.
Magnusson
,
California
,
1995
, pp.
534
543
.
6.
A. S.
Salminen
,
V. P.
Kujanpää
, and
T. J. I.
Moisio
, Effect of Use of Filler Wire on Requirements of Laser Welded Butt Joint,
Proce. of the 1994 International Conference on Applications of Lasers and Electro-Optics (ICALEO’94)
, Ed. by,
1994
, pp.
193
202
.
7.
U.
Dilthey
,
D.
Fuest
,
W.
Scheller
(
December
1995
),
Optical and Quantum Electronics
,
27
:
1181
1191
.
8.
U.
Dilthey
and
J.
Schneegans
(
October
1995
),
Weld. Res. Abroad
,
41
:
40
44
.
9.
A. S.
Salminen
,
V. P.
Kujanpää
,
T. J. I.
Moisio
(
1996
),
Weld. J.
,
75
:
9s
13s
.
10.
R.
Longdon
(
January
1997
),
Automotive Engineer
,
22
:
58
60
.
11.
J.
Xie
and
A.
Kar
(
April
1997
),
J. Laser Appl.
,
9
:
77
85
.
12.
J.
Xie
and
A.
Kar
, Energy Loss by Reflection in Laser Materials Processing, submitted to 1998 International Conference on High-Power Lasers &
Applications (LASE’ 98)
,
San Jose
,
California
, SPIE.
13.
M.
Jorgensen
(
February
1980
),
Metal Cons.
,
12
:
88
.
14.
D. H.
Abbott
and
C. E.
Albright
(
December
1994
),
J. Laser Appl.
,
6
:
69
80
.
This content is only available via PDF.
You do not currently have access to this content.