This paper presents a laser welding process developed for tailored blanks at Nissan. Assurance of weld quality is discussed as a major technical issue that had to be addressed in applying tailored blanks to production vehicles. Tailored blanks are expected to find increased application in the automotive industry as a means of achieving higher safety performance along with weight and cost savings at the same time. As tailored blanks are composed of different materials of varying gages, the combination of the blank design and the manufacturing process is an important factor.

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