The occurrence of focus shift in high power fiber laser welding has been reported. The small percentage of laser light absorbed in the optical elements of the welding head leads to a thermal load. Contaminations on the optical surfaces are enhancing the absorption and thus the focus shift. Thus, the condition of the optics of the head is one of the main influencing factors. The topic of this paper is the experimental characterization of focus shift behavior, and the development of a novel method to measure the shift of the focal plane during processing. This method allows for considering the shift caused by every optical element within the path of the beam. The online measurement method is the missing part for a closed loop focus shift control during high power fiber laser welding.

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