Laser Additive Manufacturing (LAM) of tungsten carbide metal matrix composites (MMCs) has been evaluated for surface modification of: hot die forming tools, cutting edges, glass tooling, extrusion mandrels, and other abrasive wear applications. This work is focused on transitions from tool steels to MMCs through a single pass laser powder deposition operation. Issues related to the application of various metal powders and carbides used include: surface hardness, porosity, cracking and dilution. These issues along with factory results that were obtained during this project are discussed. This work was initially performed under a grant from the U.S. Department of Energy (DOE), Office of Industrial Technology under contract DE-PS07-03ID14425: Industrial Materials for the Future Program. The current work has been funded through industry collaborations that include Optomec and Carpenter Powder Products along with a couple of industrial end users.

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