Laser scribing of various thin film materials is a key process in manufacturing of thin film photovoltaic (PV) panels. In recent years, PV industry has adopted the use of high-power nanosecond-pulse diode pumped solid state (DPSS) Q-switch lasers to increase precision and throughput of scribe processes. A major push for the use of lasers is made in order to increase the quality of scribes and hence the efficiency of a solar cell while reducing fabrication costs. This paper focuses on identifying advantages of using a Gaussian shaped laser beam from a DPSS Q-switch laser for thin film scribe processes. In particular, scribing with a Gaussian laser beam and a flattop shaped laser beam has been evaluated and compared. From a laser scribing system design perspective, the effect of beam intensity distribution on the process depth of focus has been characterized. In addition, scribing with a high quality low M2 Gaussian beam from a DPSS q-switch laser and a beam from a high M2 fiber laser has been compared. Again from a laser scribing design perspective, the effect of each laser on process depth of focus has been characterized.

1.
Patel
,
R.
,
Clark
,
D.
&
Bovatsek
,
J.
(
2007
)
Laser scribing: A key enabling technology for manufacturing of low cost thin film photovoltaic cells
, in
Proceedings of ICALEO Conference in Orlando
,
Florida
,
113
118
.
2.
Homburg
,
O.
,
Volkermeyer
,
F.
,
Toennissen
,
F.
,
Ganser
,
H.
&
Mitra
,
T.
(
2007
)
High-precision Gaussian-to-tophat beam transformation improves structure quality and speed in micro-machining
, in
Proceedings of WLT Conference on Lasers in Manufacturing
,
Munich, Germany
.
This content is only available via PDF.
You do not currently have access to this content.