Laser assisted oxygen (LASOX) cutting is emerging as a promising technology for cutting thick mild steel in the industry. The importance of lasox cutting has motivated the researchers to search how effectively good cutting can be obtained for higher thickness of low carbon steel. In this paper, optimum lasox cutting parameters of carbon steel have been determined to achieve minimum Heat Affected Zone (HAZ), minimum kerf width and minimum surface roughness. Cutting experiments have been performed based on statistical experimental design technique. The effects of cutting speed, gas pressure, stand off distance and laser power on the quality of cutting low carbon steel specimens by lasox process have been studied. It is found from the study, that the gas pressure and cutting speed had pronounced effect on cut quality. Low gas pressure produces lower HAZ width, lower kerf width and good surface finish whereas increase in cutting speed results in higher HAZ width, lower kerf width and good surface finish. A predictive model for cutting quality is created using a feed forward artificial neural network exploiting experimental data.

1.
Steen
,
W.M.
(
1991
)
Laser materials processing
,
Springer
.
2.
John
Powell
(
1998
)
CO2 Laser Cutting
,
Springer
.
3.
Neill
,
W. O.
&
Gabzdyl
,
J.T.
(
2000
)
New developments in laser-assisted oxygen cutting
,
Optics and Lasers in Engineering
34
,
355
367
.
4.
Steen
,
W.M.
&
Kamalu
J.N.
(
1983
)
Laser Cutting, Laser Materials Processing
,
North Holland, New York
.
5.
Decker
,
I.
,
Ruge
,
J.
&
Atzert
,
U.
(
1984
)
Physical models and technological aspects of laser gas cutting
.
Proceedings of SPIE - The International Society of Optical Engineering, Industrial Applications of High Power Lasers
.,
Linz, Austria
,
81
87
.
6.
Ivarson
,
A.
,
Powell
,
J.
,
Kamalu
J.
&
Magnusson
,
C.
(
1994
)
The oxidation dynamics of laser cutting of mild steel and the generation of striations on the cut edge
.
Journal of Materials Processing Technology
40
,
359
374
.
7.
Olabi
,
A.G.
,
Casalino
,
G.
,
Benyounis
,
K.Y.
&
Hashmi
,
M.S.J.
(
2006
)
An ANN and Taguchi algorithms integrated approach to the optimization of CO2 laser welding
,
Advances in Engineering Software
Volume
37
,
643
648
.
8.
Rajaram
,
N.
,
Sheikh-Ahmad
,
J.
&
Cheraghi
,
S. H.
(
2003
)
CO2 laser cut quality of 4130 steel
,
International Journal of Machine Tools and Manufacture
43
,
351
358
.
9.
Chen-Hao
Lia
,
Ming-Jong
Tsaia
&
Ciann-Dong
Yangb
,
Study of optimal laser parameters for cutting QFN packages by Taguchi’s matrix method
,
Optics and Laser Technology
39
,
786
795
.
10.
Cook
,
G.E.
,
Andersen
,
K.
,
Karsai
,
G.
&
Ramaswamy
,
K.
(
1990
)
Artificial neural networks applied to arc welding process modeling and control
,
IEEE Trans. Ind. App.
26
,
824
830
.
11.
Nagesh
,
D.S.
&
Datta
,
G.L.
(
2002
)
Prediction of weld bead geometry and penetration in shielded metal-arc welding using artificial neural networks
,
Journal of Materials Processing Technology
123
,
303
312
12.
Kim
,
D.
et al, (
2002
)
Modelling and optimisation of a GMA welding process by genetic algorithm and response surface methodology
,
Int. J. Prod. Res.
40
1699
1711
.
13.
Montgomery
,
D.C.
(
1984
)
Design and Analysis of Experiments
,
John Wiley and Sons
.
This content is only available via PDF.
You do not currently have access to this content.