As the result of quickly increased requirement in many industrial products resulting from microtechnology, laser thermal micro-forming and micro surface treatment (microscale laser shock peening (μLSP)) have been well studied. By combining the beneficial effects of these two processes with a controlled bending deformation, microscale laser peen forming (μLPF) attracts more attention recently since it not only improves the fatigue life of the material but also shapes micro scale metallic parts at the same time. In the present study, μLSP of single crystal aluminum was presented to study anisotropic material response. Local plastic deformation was characterized by lattice rotation measured through electron backscatter diffraction (EBSD). Residual stress distributions of both sides of a peened sample, characterized by x-ray micro-diffraction, were compared with the results obtained from FEM simulation. μLPF anisotropic behavior was investigated in three effective slip systems via both the anisotropic slip line theory and numerical method. Also, the work hardening effect resulted from self-hardening and latent hardening was analyzed through comparing the results with and without considering hardening.

1.
Clauer
,
A.H.
and
Holbrook
,
J.H.
(
1981
)
Shock Waves and High Strain Phenomena in Metals-Concepts and Applications
,
New York
,
Plenum
, p.
675
.
2.
Zhang
,
W.
and
Yao
,
Y.L.
(
2000
)
Micro scale laser shock processing of metallic components
,
ASME Journal of Manufacturing Science and Engineering
124
, pp.
369
378
.
3.
Hackel
,
L.A.
(
2003
)
Laser peening and laser peenforming: new tools for inducing surface stress
,
Light Metal Age
, December.
4.
Hackel
,
L.A.
and
Harris
,
F. B.
(
2002
),
Contour forming of metals by laser peening
, US Patent 6410884.
5.
Zhou
,
M.
,
Zhang
,
Y.
, and
Cai
,
L.
(
2002
)
Laser Shock Forming on Coated Metal Sheets Characterized by Ultrahigh-Strain-Rate Plastic Deformation
,
Journal of Applied Physics
91
, pp.
5501
5503
.
6.
Zhou
,
M.
,
Zhang
,
Y.K.
, and
Cai
,
L.
(
2003
)
Ultrahigh-Strain-Rate Plastic Deformation of a Stainless-Steel Sheet with TiN Coatings Driven by Laser Shock Waves
,
Applied Physics A-Materials Science & Processing
77
, pp.
549
554
.
7.
Geiger
,
M.
,
Kleiner
,
M.
,
Eckstein
,
R.
,
Tiesler
,
N.
, and
Engel
,
U.
(
2001
)
Microforming
,
CIRP Ann.
50
, pp.
445
462
.
8.
Cao
,
J.
,
Krishnan
,
N.
,
Wang
,
Z.
,
Lu
,
H.
,
Liu
,
W.K.
, and
Swanson
,
A.
(
2004
)
Microforming: Experimental Investigation of the Extrusion Process for Micropins and its Numerical Simulation Using RKEM
,
ASME Journal of Manufacturing Science and Engineering
126
, pp.
642
652
.
9.
Otsu
,
M.
,
Wada
,
T.
, and
Osakada
,
K.
(
2001
)
Micro-bending of thin spring by laser forming and spark forming
,
CIRP Annals - Manufacturing Technology
50
, pp.
141
144
.
10.
Esser
,
G.
,
Schemidt
,
M.
, and
Dirscherl
,
M.
(
2003
)
Laser Adjustable Actuators for High-Accuracy Positioning of Micro Components
,
Proceedings of SPIE - The International Society for Optical Engineering, Fourth International Symposium on Laser Precision Microfabrication
5063
, pp.
177
182
.
11.
Wang
,
Y.
,
Fan
,
Y.
,
Vukelic
,
S.
, and
Yao
,
Y.L.
, (
2007
)
Energy Level Effects on Deformation Mechanism in Micro-scale Laser Peen Forming
”,
SME J. of Manufacturing Process
, accepted.
12.
Rice
,
J.R.
, (
1987
)
Tensile Crack Tip Fields in Elastic-ideally Plastic Crystals
,
Mechanics of Materials
6
, pp.
317
335
.
13.
Chen
,
H.
,
Yao
,
Y.L.
, and
Kysar
,
J.W.
(
2004
)
Spatially Resolved Characterization of Residual Stress Induced by Micro Scale Laser Shock Peening
,
ASME Journal of Manufacturing Science and Engineering
126
, pp.
226
236
.
14.
Asaro
,
R.J.
(
1983
)
Micromechanics of Crystals and Polycrystals
,
Adv. Appl. Mech.
23
, pp.
1
115
.
15.
Huang
,
Y.
(
1991
)
A User-Material Subroutine Incorporating Single Crystal Plasticity In the ABAQUS Finite Element Program
,
Mech Report 178, Division of Applied Sciences
,
Harvard University
,
Cambridge, MA
.
16.
Kysar
,
J.W.
(
1997
)
Addendum to “A User-Material Subroutine Incorporating Single Crystal Plasticity In the ABAQUS Finite Element Program
,
Mech Report 178”
,
Division of Engineering and Applied Sciences, Harvard University
,
Cambridge, MA
.
17.
Zhang
W.
, and
Yao
Y.L.
(
2001
)
Micro-scale Laser Shock Processing: Modeling, Testing, and Microstructure Characterization
,
SME J. of Manufacturing Processes
3
, pp.
128
143
.
18.
Hutchinson
,
J.W.
(
1968
)
Singular behavior at the end of a tensile crack tip in a hardening material
,
Journal of the Mechanics and Physics of Solids
16
, pp.
13
31
.
19.
Connolly
P.
and
McHugh
P.
(
1999
)
Fracture modelling of WC–Co hard metals using crystal plasticity theory and the Gurson model
,
Fatigue Fract. Eng. Mater. Struct.
22
, pp.
77
86
.
20.
Kysar
,
J.W.
(
2001
)
Continuum simulations of directional dependence of crack growth along a copper/sapphire bicrystal interface: part I, experiments and crystal plasticity background
,
J. Mech. Phys. Solids
49
, pp.
1099
1128
.
21.
Peirce
,
D.
,
Asaro
,
R.
, and
Needleman
,
A.
(
1983
)
Material rate dependence and localised deformation in crystalline solids
,
Acta Metall. Mater.
31
, pp.
1951
1976
.
22.
Savage
,
P.
,
Donnell
,
B.P.O.
,
McHugh
,
P.E.
,
Murphy
,
B.
, and
Quinn
,
D.
(
2004
)
Coronary stent strut size dependent stress–strain response investigated using micromechanical finite element models
,
Ann. Biomed. Eng.
32
, pp.
202
211
.
23.
Meyer
,
L.W.
(
1992
),
Shock-wave and High-Strain-Rate Phenomena in Metals
,
New York
,
Marcel Dekker, Inc.
, pp.
49
68
.
24.
Wilson
,
D.V.
(
1974
)
Relationships between microstructure and behaviour in the uniaxial tensile test
,
Journal of Physics D: Applied Physics
7
, pp.
954
968
.
25.
Kysar
,
J.W.
and
Briant
,
C.L.
(
2002
)
Crack Tip Deformation Fields in Ductile Single Crystals
,
Acta Materialia
50
, pp.
2367
2380
.
26.
Hencky
,
H.
(
1923
)
Über einige statisch bestimmte Fälle des Gleichgewichts in plastischen Körpern and
,
Z. angew. Math. Mech.
3
, pp.
241
251
.
27.
Hill
,
R.
(
1950
)
The Mathematical Theory of Plasticity
,
Clarendon Press
,
Oxford
.
28.
Booker
,
J.R.
and
Davis
,
E.H.
,
A General Treatment of Plastic Anisotropy under Conditions of Plane Strain
,
Journal of the Mechanics and Physics of Solids
20
, pp.
239
250
.
29.
Rice
,
J.R.
(
1973
)
Plane strain slip line theory for anisotropic rigic/plastic materials
,
Journal of the Mechanics and Physics of Solids
21
, pp.
63
74
.
This content is only available via PDF.
You do not currently have access to this content.