In the solid freeform fabrication (SFF) system using selective laser sintering (SLS), polyamide-12 powder is currently recognized as general materials. Polyamide-12 powder has properties as average particle size is 58µm, density is 0.59 g/cm3. The object of this study is obtained base data that some kinds of polyamide-6 powders with different shape and particle size were fabricated to investigate the formability, microstructure and mechanical properties. Especially, the particle shape distribution played an important role in the precision of fabrication. To make similar type particle size and particle shape of polyamide-12 powder, polyamide-6 powder’s particle pulverize that until it under 100um using the process of dry type low temperature. Also, polyamide-6 powders having the average size of under 100um were treated thermally in order to keep the spherical symmetry shape. And to develop a more elaborate and rapid system, this study employs a new SLS device with a 3-axis dynamic focusing scanner system instead of the existing fθ lens used in commercial SLS. Based on materials and device, experiment performed to about various sintering condition such as build room temperature, feed room temperature, scan speed, scan spacing, laser power and layer thickness.

1.
Bucknall
,
C. B.
,
Toughened Plastics
,
Applied Science Publishers
:
London
,
1997
.
2.
Brown
,
H. R.
,
Macromolecules
,
22
,
2859
,
1989
.
3.
Giannelis
,
E. P.
,
Krishnamoorti
,
R.
,
Manias
,
E.
,
Adv. Polym. Sci.
,
138
,
107
,
1999
.
4.
James
,
C.N.
, “
Selective Laser Sintering: A Definition of the process and an Empirical Sintering Model
”, PhD Thesis,
The University of Texas at Austin
, May
1993
5.
John
,
D.W.
and
Carl
,
R.D.
, “
Advances in Modeling the Effects of Selected Parameters on the SLS process
”,
Rapid Prototyping Journal
, Vol.
4
, pp.
90
100
,
1998
6.
Benda
,
J.
, “
Temperature Controlled Selective Laser Sintering
”,
Proceeding of the Solid Freeform Fabrication Symposium
,
University of Texas at Austin
,
TX
, Vol.
5
, pp.
277
284
,
1994
7.
Festa
,
R.
,
Manca
,
O.
and
Naso
,
V.
, “
A Comparison between Models of Thermal Fields in Laser and Electron Beam Surface Processing
”,
International Journal of Heat and Mass Transfer
, Vol.
31
, pp.
99
106
,
1998
8.
Badrinarayan
,
B.
, “
Study of the Selective Laser Sintering of Metal-polymer powders
”, PhD Thesis,
The University of Texas at Austin
, December,
1995
9.
Chen
,
K.
,
INTELLIGENT SCANNING IN SELECTIVE LASER SINTERING
,
The University of Texas at Austin
, Ph. D. Thesis,
1998
.
10.
Miller
,
D.
,
Deckard
,
C.
, and
Williams
,
J.
, “
Various beam size SLS workstation and enhanced SLS model
”,
Rapid Prototyping Journal
, Vol.
3
, No.
1
, pp.
4
11
,
1997
.
11.
Chua
C. K.
,
Leong
K. F.
and
Lim
C. S.
,
Rapid Prototyping: Principles and Applications
,
World Scientific Publishing
, 2nd Edition,
2003
.
12.
Park
,
S.M.
,
Advanced Data Exchange for Solid Freeform Fabrication
,
The University of Texas at Austin
, Ph. D. Thesis,
2000
.
13.
Yang
,
J.
,
Bin
,
M.
,
Zhang
,
X.
, and
Liu
,
Z.
, “
Fractal scanning path generation and control system for selective laser sintering(SLS)
”,
International Journal of Machine Tools & Manufacture
, Vol.
34
, pp.
293
300
,
2003
.
This content is only available via PDF.
You do not currently have access to this content.