A finely focused elliptical beam of a direct diode laser was applied to lap welding of thin foils on thick substrates. This beam shape enabled welding with a narrow bead at a high speed and low power. The welding phenomena were very calm because of its low power density. An elliptical beam of 230 µm x 1800 µm successfully welded thin stainless steel foil of 5µm in thickness on 1mm thick stainless steel substrate. These characteristics are caused by the heat conduction type welding with the low power density elliptical beam. In this report, characteristics of heat conduction welding of thin foils with a finely focused elliptical beam of direct diode laser will be discussed with welding parameters such as power, power density and welding speed.

1.
Funada
,
Y.
,
Abe
,
N.
(
2003
)
Micro Welding of Thin Stainless Steel Foils with a Direct Diode Laser
, in
Proceedings of the 22nd International Congress on Applications of Lasers & Electro-Optics 2003
:
Laser Institute of America
,
Jacksonville, USA
,
M204
.
2.
Funada
,
Y.
,
Abe
,
N.
(
2004
)
Lap Welding with Direct Diode Laser of Thin Foils on Thick Substrate
, in
Proceedings of the 23rd International Congress on Applications of Lasers & Electro-Optics 2004
:
Laser Institute of America
,
San Francisco, USA
,
M702
.
This content is only available via PDF.
You do not currently have access to this content.