Because the 1.06 micron wavelength of Nd:YAG laser light can be transmitted easily and efficiently by optical fibres, this type of laser can be utilised effectively for the laser welding of complex geometries. Even though CO2 laser light has to be manipulated via moving mirrors, these lasers can also be used for the welding of three-dimensional structures. This paper will describe four different examples of the laser welding of large metallic structures of complex geometry, constructed from materials ranging from 1.5 to 10mm in thickness. These consist of a C-Mn steel stiffened panel, some 5m × 2m × 200mm in size, representative of those used in the shipbuilding sector and welded using robotically manipulated Nd:YAG laser power, an airfoil wing section, over 2m in length and manufactured from titanium alloy, using gantry manipulated Nd:YAG laser power, a stainless steel chuted mixer, used for noise reduction in jet engines, cut and welded using a gantry delivered CO2 laser beam and a C-Mn steel test piece, designed to employ a range of several joint configurations and utilising 8kW of Nd:YAG laser power, delivered by optical fibre and articulated arm robot, in a final stake welding operation.

1.
W C
Ball
,
C M
Banas
(
1974
).
Soc Auto Eng. Report 7400863
.
2.
R C
Crafer
(
1976
).
Welding Institute Research Bulletin
17
,
28
.
3.
E D
Nicholas
S W
Kallee
. ‘
Friction Stir Welding - a decade on
IIW Asian Pacific International Congress
.
Sydney
Oct
2000
.
4.
Larson
J K
, ‘
Lasers for various materials processing. A review of the latest automotive applications
’.
Int. Conf. 7th Nordic Conference as Laser Processing of Materials
,
Finland
.
Sept
1999
pp
26
37
.
5.
Roland
F
,
Lembeck
H
,
Jaudas
S
and
Lankeneu
C.
Trends, problems and experiences with laser welding in shipbuilding
’.
IIW Shipbuilding Seminar
,
Odense, Denmark
,
April
1996
.
6.
C A
Olivier
,
P A
Hilton
,
J D
Russell
. ‘
Materials Processing with a 1OkW Nd:YAG laser facility
’.
Proc. ICALEO
1999
Florida
. V
87
part 2 D
233
.
7.
International Conference
Exploitation of laser processing in shipyards and structural steelwork
’.
TWI, Glasgow
,
1996
.
This content is only available via PDF.
You do not currently have access to this content.