Smallest microhouse in the world, assembled on the facet of an optical fiber by origami and welded in the μRobotex nanofactory

In this study, the authors have demonstrated that it is possible to realize several three-dimensional (3D) micro- and nanostructures, by the fabrication of the smallest microhouse using a dual beam scanning electron microscope (SEM)/focused ion beam (FIB) Auriga 60 from Zeiss together with a six degree of freedom robot built with SmarAct components. In this new type of nanolab, cutting, etching, folding, assembling, and then welding thin membranes of silica on top of a cleaved optical fiber SMF28, or production of micro- and nanostructures, like the microhouse, are possible. The authors have experimentally shown that FIB can be used, in this new generation of micro/nanofactory, in combination with SEM, and gas injection system, in order to fabricate three-dimensional microstructures: a microhouse in this study, with ultrahigh accuracy assembly down to 10 nm. By using the theory of sputtering, the authors are able to propose a model of folding thin membranes of numerous materials such as metals, polymers, or crystals, i.e., silica, silicon, potassium tantalite, or lithium niobate. This method is usually described as origami in the literature [W. J. Aroa, H. I. Smith, and G. Barbastathis, Microelectron. Eng. 84, 1454 (2007); W. J. Aroa et al., J. Vac. Sci. Technol., B 25, 2184 (2007); and K. Chalapat et al., Adv. Mater. 25, 91 (2013)]. The experimental results indicate that the introduction of a microrobot inside the SEM vacuum chamber will provide the means to enlarge the scope of clean room facilities to build complex and smart 3D microsystems with heterogeneous materials, especially on the facet of an optical fiber in the lab on fiber new field. The authors propose a new way to easily manufacture many kinds of optical functions for light trapping based on nanoantennas, nanophotonic crystal, axicon or lattice, 3D biosensor with origami, and nanopatterning surfaces or carbon nanotubes, etc.