Detection of Ultrasonic closer flaws using Nonlinear signal processing

The ultrasonic flaw detection is an important problem in the nondestructive evaluation (NDE) of materials. In order to successfully detect and classify flaw echoes from high scattering grain echoes, an efficient and robust method is required. In this paper, a method using split‐spectrum processing (SSP) combined with a neural network (NN) has been developed and applied on the ultrasonic signals to perform the detection of closer echoes. SSP can display signal diversity and is therefore able to provide the signal feature vectors for signal classification. The neural network (NN) performs highly complex nonlinear mapping by which signals can be classified according to their feature vectors. Therefore, the combination of SSP and NN (SSP‐NN) presents a powerful technique for ultrasonic NDE. The SSP is achieved by using Gaussian bandpass filters. Then, an adaptive three layer neural network using a backpropagation learning process is applied to perform the classification processing of frequency diverse data. The SSP‐NN method has been tested using both simulated and experimental ultrasonic signals, and the results show that SSP‐NN has good sensitivity in the detection of ultrasonic closer flaws echoes drowned in the noise.