This paper describes the design, fabrication, and characterization of a bulk-micromachined piezoelectric microphone for aeroacoustic applications. Microphone design was accomplished through a combination of piezoelectric composite plate theory and lumped element modeling. The device consists of a 1.80-mm-diam, 3-μm-thick, silicon diaphragm with a 267-nm-thick ring of piezoelectric material placed near the boundary of the diaphragm to maximize sensitivity. The microphone was fabricated by combining a sol-gel lead zirconate-titanate deposition process on a silicon-on-insulator wafer with deep-reactive ion etching for the diaphragm release. Experimental characterization indicates a sensitivity of 1.66μVPa, dynamic range greater than six orders of magnitude (35.7169dB, re 20μPa), a capacitance of 10.8nF, and a resonant frequency of 59.0kHz.

1.
Aeronautics and space, noise standards: Aircraft type and airworthiness certification
,” Technical Report Part 36, Title 14 US Code of Federal Regulations,
2004
.
2.
Aeroacoustic Measurements
, edited by
T.
Mueller
(
Springer
, Berlin,
2002
), p.
313
.
3.
D. P.
Arnold
,
T.
Nishida
,
L. N.
Cattafesta
, and
M.
Sheplak
, “
A directional acoustic array using silicon micromachined piezoresistive microphones
,”
J. Acoust. Soc. Am.
113
,
289
298
(
2003
).
4.
S.
Lee
,
R.
Ried
, and
R.
White
, “
Piezoelectric cantilever microphone and microspeaker
,”
J. Microelectromech. Syst.
5
,
238
242
(
1996
).
5.
M.
Royer
,
J.
Holmen
,
M.
Wurm
, and
O.
Aadland
, “
ZnO on Si integrated acoustic sensor
,”
Sens. Actuators, A
4
,
357
362
(
1983
).
6.
E.
Kim
,
J.
Kim
, and
R.
Muller
, “
Improved IC-compatible piezoelectric microphone and CMOS process
,” in
IEEE International Conference on Solid-State Sensors and Actuators
, San Francisco,
1991
, pp.
270
273
.
7.
R.
Ried
,
E.
Kim
,
D.
Hong
, and
R.
Muller
, “
Piezoelectric microphone with on-chip CMOS circuits
,
J. Microelectromech. Syst.
2
,
111
120
(
1993
).
8.
R.
Schellin
,
G.
Hess
,
W.
Kuehnel
,
G.
Sessler
, and
E.
Fukada
, “
Silicon subminiature microphones with organic piezoelectric layers: Fabrication and acoustical behaviour
,”
IEEE Trans. Electr. Insul.
27
,
867
871
(
1992
).
9.
P.
Scheeper
,
A.
van der Donk
,
W.
Olthuis
, and
P.
Bergveld
, “
A review of silicon microphones
,”
Sens. Actuators, A
44
,
1
11
(
1994
).
10.
S.
Ko
,
Y.
Kim
,
S.
Lee
,
S.
Choi
, and
S.
Kim
, “
Micromachined piezoelectric membrane acoustic device
,”
Sens. Actuators, A
103
,
130
134
(
2003
).
11.
W.
Lee
,
N. A.
Hall
,
Z.
Zhou
, and
F. L.
Degertekin
, “
Fabrication and characterization of a micromachined acoustic sensor with integrated optical readout
,”
IEEE J. Sel. Top. Quantum Electron.
10
,
643
651
(
2004
).
12.
E.
Kim
,
R.
Muller
, and
P.
Gray
, “
Integrated microphone with CMOS circuits on a single chip
,” in
IEEE International Electron Devices Meeting
, Washington, DC,
1989
, pp.
880
883
.
13.
Piezoelectric Materials in Devices
, edited by
N.
Setter
(
EPFL Swiss Federal Institute of Technology
, Lausanne,
2002
).
14.
M. J.
Vellekoop
and
C. C. G.
Visser
, “
An integrated SAW voltage sensor
,” in
Proc.-IEEE Ultrason. Symp.
1
,
575
578
(
1988
).
15.
S.
Horowitz
,
T.
Nishida
,
L.
Cattafesta
, and
M.
Sheplak
, “
Design and characterization of a micromachined piezoelectric microphone
,” in
11th AIAA/CEAS Aeroacoustics Conference
, Monterey, CA,
2005
.
16.
S.
Horowitz
,
T.
Nishida
,
L.
Cattafesta
, and
M.
Sheplak
, “
A micromachined piezoelectric microphone for aeroacoustics applications
,” in
Solid-State Sensor, Actuator and Microsystem Workshop
, Hilton Head Island, SC,
2006
.
17.
S.
Prasad
,
B. V.
Sankar
,
L. N.
Cattafesta
,
S.
Horowitz
,
Q.
Gallas
, and
M.
Sheplak
, “
Two-port electroacoustic model of an axisymmetric piezoelectric composite plate
,”
AIAA J.
4
,
2311
2318
(
2006
).
18.
G.
Wang
,
B.
Sankar
,
L.
Cattafesta
, and
M.
Sheplak
, “
Analysis of a composite piezoelectric circular plate with initial stresses for MEMS
,” in
International Mechanical Engineering Congress and Exposition
,
ASME
, New Orleans,
2002
.
19.
S.
Senturia
,
Microsystems Design
(
Kluwer Academic
, Boston,
2001
), Chap. 5.
20.
D. L.
DeVoe
and
A. P.
Pisano
, “
Surface micromachined piezoelectric accelerometers (PiXLs)
,”
J. Microelectromech. Syst.
10
,
180
186
(
2001
).
21.
E.
Zakar
,
M.
Dubey
,
R.
Polcawich
,
B.
Piekarski
,
R.
Piekarz
,
J.
Conrad
, and
R.
Widuta
, “
Study of PZT film stress in multilayer structures for MEMS devices
,” in
Mater. Res. Soc. Symp. Proc.
605
,
287
292
(
2000
).
22.
M.
Sheplak
and
J.
Dugundji
, “
Large deflections of clamped circular plates and transitions to membrane behavior
,”
J. Appl. Mech.
65
,
107
115
(
1998
).
23.
B.
Tuttle
 et al., “
Ferrolectric thin film microstructure development and related property enhancement
,”
Ferroelectrics
151
,
11
20
(
1994
).
24.
M.
Rossi
,
Acoustics and Electroacoustics
(
Artech House
,
Norwood, MA
,
1988
).
25.
J.
Merhaut
,
Theory of Electroacoustics
(
McGraw-Hill
, New York,
1981
).
26.
D.
Blackstock
,
Fundamentals of Physical Acoustics
(
Wiley
, New York,
2000
), pp.
153
156
.
27.
M. A.
Dubois
and
P.
Muralt
, “
Measurement of the effective transverse piezoelectric coefficient e31 of AlN and Pb(Zr,Ti)O3 thin films
,”
Sens. Actuators, A
77
,
106
112
(
1999
).
28.
Y.
Yee
,
H. J.
Nam
,
S. H.
Lee
,
J. U.
Bu
, and
J. W.
Lee
, “
PZT actuated micromirror for fine-tracking mechanism of high-density optical data storage
,”
Sens. Actuators, A
89
,
166
173
(
2001
).
29.
D. F.
Bahr
,
J. C.
Merlino
,
P.
Banerjee
,
C. M.
Yip
, and
A.
Bandyopadhyay
, “
Reliability and properties of PZT thin films for MEMS applications
,” in
Mater. Res. Soc. Symp. Proc.
546
,
153
158
(
1999
).
30.
C.
Lee
,
T.
Itoh
,
R.
Maeda
, and
T.
Suga
, “
Characterization of micromachined piezoelectric pzt force sensors for dynamic scanning force microscopy
,”
Rev. Sci. Instrum.
68
,
2091
2100
(
1997
).
31.
B.
Lee
,
K.
Lee
, and
B.
Ju
, “
Compositional dependence of the properties of ferroelectric pb(zrti)o3 thin film capacitors deposited on single-layered ptrho electrode barriers
,”
Ceram. Int.
30
,
1543
1546
(
2004
).
32.
T.
Kanda
,
T.
Morita
,
M.
Kurosawa
, and
T.
Higuchi
, “
Flat type touch probe sensor using pzt thin film vibrator
,”
Sens. Actuators, A
83
,
67
75
(
2000
).
33.
K.
Kunz
,
P.
Enoksson
, and
G.
Stemme
, “
Highly sensitive triaxial silicon accelerometer with integrated pzt thin film detectors
,”
Sens. Actuators, A
92
,
156
160
(
2001
).
34.
T.
Schultz
,
L.
Cattafesta
, and
M.
Sheplak
, “
Modal decomposition method for acoustic impedance testing in square ducts
,”
J. Acoust. Soc. Am.
120
,
3750
3758
(
2006
).
35.
R.
Dieme
,
G.
Bosman
,
M.
Sheplak
, and
T.
Nishida
, “
Source of excess noise in silicon piezoresistive microphones
,”
J. Acoust. Soc. Am.
119
,
2710
2720
(
2006
).
36.
M.
Papila
,
R.
Haftka
,
T.
Nishida
, and
M.
Sheplak
, “
Piezoresistive microphone design pareto optimization: Tradeoff between sensitivity and noise floor
,”
J. Microelectromech. Syst.
15
,
1632
1643
(
2006
).
37.
D. L.
DeVoe
, “
Piezoelectric thin film micromechanical beam resonators
,”
Sens. Actuators, A
88
,
263
272
(
2001
).
38.
C. H.
Han
and
E. S.
Kim
, “
Micromachined piezoelectric ultrasonic transducers based on parylene diaphragm in silicon substrate
,” in
IEEE International Ultrasonic Symposium
, San Juan, Puerto Rico,
2000
, pp.
919
923
.
39.
N.
Ono
,
K.
Kitamura
,
K.
Nakajima
, and
Y.
Shimanuki
, “
Measurement of young’s modulus silicon single crystal at high temperature and its dependency on boron concertration using the flexural vibration method
,”
Jpn. J. Appl. Phys., Part 1
39
,
368
371
(
2000
).
You do not currently have access to this content.