In engineering systems operating under high Schmidt (Sc) or Prandtl (Pr) number flow conditions, the demand for near-wall mesh refinement increases significantly, underscoring the need for cost-effective modeling approaches that avoid additional computational overhead. Existing models, which are predominantly designed for low-Sc flows, overlook temporal filtering effects, resulting in inaccuracies in theoretical description and mass transfer predictions. This paper addresses the impact of high Sc or Pr by refining the single-layer scalar diffusivity model. It introduces a switch between scalar filtering and eddy viscosity-dominated regions, leveraging two parameters: Sc, accounting for temporal filtering effects, and Re, addressing variations in Reynolds number. In addition, we adopted a complementary outer layer term to model the upwarding trend in low frictional Reynolds number condition. Using the two-layer model with unity Sc and/or Pr, a close agreement with the von-Kármán constant in the velocity boundary layer was observed. The modified model demonstrated strong agreement with scalar profiles across a broad range of Sc and friction Reynolds numbers (Reτ) in direct numerical simulation and large eddy simulation data, demonstrating its accuracy at low Reτ and predictive performance at high Reτ. The two-layer model improves the prediction of turbulent mass transfer, providing better alignment with high Sc engineering correlations than existing wall model approach. This study provides valuable insight for modeling the mass and heat transfer processes under high Sc or Pr conditions.
NOMENCLATURE
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Empirical functions in model
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Passive scalar
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Dimensionless scalar
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Frictional scalar
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Friction factor
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Conductive boundary layer thickness (m)
- Kv
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Mass transfer coefficient (m/s)
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Turbulence kinetic energy (m2/s2)
- Pr
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Prandtl number
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Pressure (Pa)
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Frictional Reynolds number
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Reynolds number
- Sc
-
Schmidt number
- Sh
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Sherwood number
- St
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Stanton number
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Scalar flux [kg/(m2 s)]
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Reynolds stress (m2/s2)
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Velocity (m/s)
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Frictional velocity
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Dimensionless wall distance
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Molecular diffusivity (m2/s)
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Dimensionless scalar diffusivity
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Effective diffusivity (m2/s)
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Turbulent diffusivity (m2/s)
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Switching function in two-layer model
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Exponent in two-layer model
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Re-dependent function in two-layer model
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Sc-dependent function in two-layer model
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Dynamic viscosity (Pa s)
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Kinematic viscosity (m2/s)
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Turbulent viscosity (m2/s)
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Density (kg/m3)
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Wall shear stress (N/m2)
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Turbulence dissipation rate (1/s)
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Turbulence dissipation (m2/s3)
Acronyms
- DNS
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Direct numerical simulation
- LES
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Large eddy simulation
- RANS
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Reynolds-averaged Navier–Stokes
- RSM
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Reynolds stress model
- SEFACE
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Separated effect flow accelerated corrosion and erosion
- SGDH
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Simple gradient diffusion hypothesis
- SST
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Shear-stress transport
- WM
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Wall-modeled
- WMLES
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Wall-modeled LES
- WR
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Wall-resolved
I. INTRODUCTION
Modeling passive scalar transport in turbulent flows is critical for predicting heat and mass transfer processes in a wide range of industrial applications.1–5 Among these, flow-accelerated corrosion (FAC) stands out as a key challenge due to its significant impact on system reliability and maintenance costs. To improve our understanding of FAC, accurate modeling of the turbulent mass transfer process is required. Particularity, the Schmidt (Sc) numbers relevant to FAC, ranging from a few hundred to several thousands in water and liquid metal medium (as discussed in Chen et al.6 and reader can consult the thermophysical properties handbook from OECD and Nuclear Energy Agency7 for further details in liquid metal community), exemplify the complex dynamics of scalar transport, characterized by steep concentration gradients in complex turbulent boundary layer.
Despite advances in computational fluid dynamics (CFD) and experimental techniques, significant gaps remain to simulate these processes under industrially relevant conditions. Current limitations include a lack of validation data across the parameter space encountered in real-world applications, as well as a scarcity of direct numerical simulation (DNS) datasets for high Sc flows at the condition relevant for industrial applications. These challenges are compounded by the difficulty of resolving the passive scalar boundary layer, where scalar and momentum transport are tightly coupled, without prohibitive computational costs.
A critical need is the development of reliable wall models to bridge the fidelity gap between DNS and practical engineering simulations. These models must accurately capture near-wall scalar transport phenomena, while maintaining the computational efficiency required for routine use in engineering design. Most of the mass transfer applications involved the development of phenomenological models, such as dissolution or/and oxidation models. Minimizing the uncertainty in fluid-mass transfer predictions can help to access the accuracy of phenomenological models in a non-biased manner.
Several studies on turbulent heat and mass transfer using large eddy simulation (LES) and DNS at high Sc or Pr have been reported in the open literature. Schwertfirm and Manhart8 performed DNS calculation of a channel flow using a two-grid approach under a Reτ = 180 and a Sc range from 1 to 49. Reeuwijk and Hadžiabdić9 performed DNS of a channel flow under a Reτ = 400 and a Sc range up to 50. Balasubramanian et al.10 performed DNS calculation for zero pressure gradient boundary layer with Reτ from 420 to 1070 and Pr up to 6. Pirozzoli11 performed DNS calculation of turbulent pipe with Reτ at Pr up to 16. To the best of the authors' knowledge, there is no further Eulerian DNS study for Sc higher than 50 reported in open literature.
On the other hand, Lagrangian simulations can be employed to obtain DNS data at significantly higher Sc or Pr values up to the O(104), as demonstrated in the work of Papavassiliou and Hanratty,12 Na and Hanratty,13 and Mito and Hanratty.14 However, these simulations primarily focus on the lower range of Reτ around 150 or Re of 2660. Notably, Hasegawa et al.15 performed hybrid LES-DNS calculation of a channel flow under a Reτ = 150 and Sc up to 400. Similarly, Bergant and Tiseji16 conducted LES investigation channel flow under a Reτ = 150, 350 and Sc up to 500. Due to the significant computational demands, Eulerian calculations at high Reτ and high Sc remains scarce in the literature. In contrast, there is a wealth of DNS data available in the open literature for unity Sc or Pr numbers from low to high Reτ, including studies such as Schwertfirm and Manhart,8 Kozuka et al.,17 Pirozzoli,18 and Pirozzoli et al.19 This paper seeks to propose an approach of leveraging the limited high Sc DNS data to enhance models tailored for lower Sc ranges.
Several approaches of wall model/function are documented in the open literature. Given that passive scalar transport cannot be characterized by a single scale, Jayatilleke20 introduced an empirical P-function approach to model the logarithmic region of the thermal boundary layer. By integrating temperature profiles from turbulent flow in pipes and channels containing liquid metals, air, water, ethylene glycol, and technical oils, with a Sc range from 0.7 to 170 and a Re on the order of O(104), Kader21 proposed an empirical law that has become a standard reference for wall modeling of passive scalars, however, lacking the fundamental consideration of the filtering effect in high Sc scenarios.
With the advent of modern computational architecture, wall models derived from DNS have been reported in the open literature. One notable example is the work of Schwertfirm and Manhart,8 who derived the logarithmic law based on DNS data for channel flow up to a Sc of 49. Another significant contribution is from Pirozzoli,11 who suggested that, according to their DNS data for Pr up to 16 at high Reτ, the thermal (scalar) diffusivity exhibits a trend similar to that of the turbulent kinematic viscosity ( ) reported by Musker22 (i.e., the near-wall turbulent viscosity and scalar diffusivity follows the y+3 scaling at the near wall region), with the lower-order terms in the numerator being truncated. Pirozzoli11 is considered to be the state-of-the-art in scalar diffusivity wall model for variable Pr number flows. However, none of the wall models mentioned above fully encompass the entire range of Sc relevant to FAC applications.
It is crucial to extend the models to higher Sc ranges to cover the interplay between Sc effects and the flow dynamics. For example, the Sc of elemental constituents can vary significantly in an order of magnitude from the hot-leg to cold-leg conditions and reader can consult the thermophysical properties database by the OECD and Nuclear Energy Agency7 and the measurement and the molecular dynamics simulation of Fe and Ni diffusion in liquid lead-bismuth by Gao et al.23,24 for more details. In this study, we aim to enhance the state-of-the-art scalar-diffusivity based wall model—specifically, the Pirozzoli11 approach, such that the near-wall diffusivity behavior is modeled correctly to allow its extension to high Sc conditions.
Apart from the explicit wall models mentioned above, Suga et al.25 modeled high Pr turbulent flows using an analytical wall model approach. This method modeled the thermal diffusivity within the sub-layer (for y+ < 11.7) by employing the y+3 power law, similar to Pirozzoli.11 However, the approach in Suga et al.25 requires solving the parallel momentum and scalar equations in the near-wall region, which limits its applicability in the open literature. In this paper, we focus on developing a simple modification that can be readily applied in existing CFD code without extra implementation and computational burden.
In modeling high-Sc turbulent flows, a key limitation in above-mentioned approaches is the ignorance of the temporal filtering effect within the conductive boundary layer of the passive scalar field. As a result, deviations from the commonly assumed y+3 power law in the conductive boundary layer are observed in experimental and DNS studies. This occurs because the assumption of Reynolds analogy breaks down in high Sc flows as hinted by Mitrovic et al.26 These discrepancies become particularly pronounced at large Sc, where the impact of incorrect near-wall scaling becomes increasingly significant. An example can be seen in LES studies of high-Sc turbulent flows from early work by Calmet and Magnaudet27 and Dong et al.,28 where the scaling relationship is not preserved due to insufficient near-wall grid resolution or the inaccurate subgrid scalar flux modeling. As a result, the filtering effects are only observable in DNS calculations. This limitation is not confined to LES; existing Reynolds-averaged Navier–Stokes (RANS) models also face challenges in accurately resolving the near-wall scaling due to incorrect scalar flux modeling for high-Sc flows.
Wong et al.29 demonstrated in that the thermal perturbations induced by sliding bubbles in a high Pr laminar flow require a longer time to revert to the laminar state than the velocity perturbations. For turbulent flow, similar effects occur and lead to distinct scaling in the turbulent energy spectrum for velocity and passive scalar fields as discussed by Hasegawa et al.30 The lower diffusivity of the passive scalar field compared to the velocity field under high Sc conditions results in distinct response timescales for the passive scalar and velocity fields.
Figure 1(a) illustrates the different responses of the passive scalar field with varying diffusivities, for “low Sc diffusivity” (same order as momentum diffusivity) and “high Sc diffusivity” (much smaller than viscosity) diffusivity to a turbulence-like signal. The low Sc diffusivity response follows closely to the turbulent-like input signal, therefore, for such a case, there is only a restricted impact of temporal filtering. Since the effect of low Sc diffusivity only lies in the reduction of the peak amplitude of the turbulence like signal, in other words, the scalar profile tracks closely to the velocity signal (i.e., Reynolds analogy might hold). On the other hand, the high Sc diffusivity response exhibits not only a reduction of the response amplitude but also a time-lag due to the slow response time of the scalar signal (i.e., Reynolds analogy might not hold). Figure 1(b) compares the statistical distributions for “low Sc” and “high Sc diffusivity” diffusivity cases against the turbulence-like velocity signal in the form of a histogram. The extent of filtering of the spectrum is stronger in Fig. 1(b) for the high Sc than the low Sc diffusivity case.
Schematic comparison of response time of velocity and passive scalar fields.
A similar analogy can be drawn for near-wall scalar fluctuations, where the time-lag effect in the decay of passive scalar fluctuations can significantly influence the behavior of scalar eddy diffusivity near the wall. The temporal filtering effect, on scalar fluctuations in turbulent flows was investigated by Hasegawa and Kasagi15 using spatial-temporal correlational analysis. This phenomenon, characterized by a delay in the response of scalar fluctuations, represents a nonlinear effect that cannot be accounted in the eddy-viscosity/diffusivity-based model. From the conventional derivation of wall asymptotic from either Na and Hanratty13 for scalar asymptotic and Leschziner31 for velocity asymptotic, an integer exponent in the wall asymptotic is always returned due to the presumption that the scalar fluctuations follow power series expansion of the turbulent velocity fluctuations. However, these discrepancies predominantly occur at small scales, particularly those near the wall.
It should be emphasized that the temporal filtering effect is a physical phenomenon that should be considered when constructing a model of diffusive flux at high Sc numbers. Disregarding the filtering effect can lead to wrong modeling assumptions in the passive scalar model, with all scalar fluctuations respond as readily as velocity perturbations (i.e., The relative proportion of the filtering should be linked to Sc numbers). Although empirical laws, such as the one proposed by Kader,21 are widely used, we aim to develop a scalar diffusivity integral-based wall model (i.e., the Pirozzoli11 model) that adheres to the asymptotic behavior of turbulence across a broad range of y+ and does not limit its application only to RANS application. Turbulence near the wall, characterized by the friction velocity , can fluctuate intermittently, leading to variations in Reτ and, consequently, shifts in the wall scalar flux with respect to y+. This variability arises because scalar transport, unlike turbulent flow, cannot be collapsed onto a single universal inner-scaled law. Instead of relying on wall models tied to specific Reτ, we propose a modification that accounts for transitional behavior in passive scalar transport as Reτ changes.
In this paper, we focus on advancing the state-of-the-art scalar diffusivity integral law by extending its applicability to high Sc conditions. To address the limitations of the existing scalar diffusivity law, which are often accurate only for low Sc values, we introduce a two-layer approach that separately accounts for the effects of Sc and Reτ. By deriving relationships from DNS data, we isolate the distinct influences of Sc and Reτ and integrate them into a single scalar diffusivity-based wall model. The model is also equally applicable for high Prandtl (Pr) heat transfer; however, we will use Sc as the notation throughout the paper and focused on mass transfer applications in the validation case.
II. METHODOLOGY
A. Governing equations
B. Turbulence modeling
In this work, we applied three turbulence models in validation exercises to evaluate their performance when combining with the two-layer model, the SST, AKN, and lag Reynolds stress model (RSM) models. The idea is to test both the turbulence model and the two-layer model predictive performance in OpenFOAM.
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SST model: The SST developed by Menter et al.39 was developed by combining the and turbulence models. The formulation is applied in the inner part of the boundary layer, allowing the model to extend seamlessly to the wall through the viscous sublayer. In contrast, the model is used in the free-stream region. The blending of the two models is achieved using a blending function: it equals unity near the wall to prioritize the model and becomes zero away from the surface, where the model dominates.
- AKN model: The AKN model developed by Abe et al.40 refines the standard model to improve accuracy in flows with adverse pressure gradients and separation. The AKN model modifies the turbulent viscosity and dissipation rate equations to enhance predictions in the near-wall region. The AKN model introduces damping functions that correct the behavior of turbulent viscosity ( ) and turbulence production terms in the near-wall region
where is a damping function calibrated to reconstruct the behavior of close to the wall. The production term in the equation is modified to ensure it accurately represents the dissipation rate in these conditions. For details of the modifiation over the standard model, the reader is advised to refer to the original publication by Abe et al.40
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Lag RSM model: Unlike standard models, which rely on an isotropic eddy viscosity assumption, the Lag RSM by Lardeau and Billard41 avoids the need of explicitly solving transport equations for individual components of the Reynolds stress tensor , while captruing the anisotropic turbulence effects. The OpenFOAM implementation by Gajetti et al.42 is used in the current work.
C. Wall modeling for scalar
III. TWO-LAYER SCALAR DIFFUSIVITY MODEL
A. Need for the consideration of the temporal filtering effects
As noted in the introduction, existing wall models have a limited validity range due to the restrictions in the DNS or experimental data used for their calibration. In addition, the near-wall scalar diffusivity behavior is not respected. Our intended application focuses on Sc number on the order of O(102) to O(103), which is beyond the applicability range of the exiting models. For the wall modeling of passive scalar, the scalar diffusivity integral model is adopted in this work due to their relatively good performance and theoretical description of the scalar diffusivity observed in DNS data.
The scalar diffusivity can be directly derived from the mean scalar equation in the inner layer using dimensionless form. An example would be the utilization of a similar eddy viscosity profile as applied by Musker22 in the scalar diffusivity formulation, as performed in Pirrorlzi's work on turbulent pipe flow and Li et al.43 work on non-equilibrium boundary layers. However, when the Sc and Pr are high, the disparity between passive scalar and velocity fields becomes more pronounced. Consequently, the conventional single-layer description for the passive scalar field starts to deviate from the eddy viscosity-based diffusivity model, with their differences scales with Sc or Pr.
As a result, these derivations lead to the same conclusion as those obtained from wall asymptotic analysis for velocity fluctuations, yielding identical result that assumes all scalar fluctuations arise solely from velocity fluctuations, without accounting for any temporal filtering effects. However, near the wall, scalar diffusivity decreases at a rate more significant than cubic power as in velocity boundary layer. This is due to the additional filtering effect arising from the disparity in the temporal response for the scalar field with high Sc or Pr, which acts on top of the suppression of velocity fluctuations caused by the wall-blocking effect. Temporal filtering arises from the strong disparity in magnitude between molecular viscosity and diffusivity at high Sc or Pr and it is a nonlinear effect (i.e., interaction with temporal fluctuations between velocity and scalar) that cannot be captured without resorting to the DNS data. The effects are more pronounced in regions where diffusive processes dominate, i.e., within the conductive boundary layer. In contrast, the influence of temporal filtering diminishes in regions farther from the wall, where large-scale motions and turbulent mixing prevail, effectively smoothing out the filtering effect.
In this work, we aim to develop a modeling description using a two-layer approach, which signify the need of consideration of filtering effect within the conductive boundary layer where diffusive effect governs, while the region away from the wall can be left untouched due to the turbulence mixing and its smoothing effect of scalar fluctuations.
B. Modeling assumptions
We take the following assumptions when developing the two-layer model description for high Sc and Pr numbers:
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The two-layer model is designed to account for temporal filtering effect on the near-wall scalar diffusivity. The temporal filtering effect of wall scalar fluctuations induces a deviation from the typical y+3 asymptotic behavior in scalar eddy diffusivity. This deviation is contrary to the expected trend based on analogy with eddy viscosity as mentioned previously in Sec. III A. Therefore, this model is aimed for the very high Sc ranges, where such effect starts to manifest.
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The two-layer model assumes, the higher the Sc, the higher the extent of the deviation from the conventional asymptotic scaling (y+3 behavior). For Sc at extreme value, the gradient in the diffusivity would be very steep inside the Lcond (due to the reduction of Lcond with Sc). This would give an asymptotic zero wall scalar flux due to complete filtering of the velocity fluctuations.
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For passive scalar transport, it is required to consider the outer layer spike for smaller Sc (i.e., Sc > 1) and its effect diminishes for high Sc. We consider the modeling of this as an important aspect for the two-layer model.
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Apart from the outer layer spike that predominately occurs at the low Sc ranges, the Reynolds number effect is also required to be considered. Its effect on mean passive scalar profile is relatively strong for Reτ < 500, while its effect diminishes at higher Reτ. Transitional behavior due to Reτ is also a characteristic that the two-layer model is focused on in this work.
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Due to the dominant effect of diffusive process in the near wall region, it is assumed that the Sc and Reτ effects govern each of the layer individually due to the aforementioned reasons. Therefore, it is possible to advance validity of the single layer model to higher Sc numbers. The interdependence between Sc and Reτ effects is assumed to be negligible in the current model.
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The model is developed based on the attached boundary layer (i.e., no non-equilibrium effects such as recirculation) and aimed for very high Sc and Reτ usage. The validity of the modeling lies within the Sc range where DNS data exists for low Reτ (i.e., up to 2400).
C. Description of the two-layer model
To consider the effects of variation of Reτ, Sc, or Pr, we propose to use two distinct layers that can resolve the influence of Sc (or Pr) and Reτ separately. The two-layer model consists of two regions governed by different values of the model parameter Re and Sc, as shown in Fig. 2. This approach is in analogy with the velocity boundary layer, where a single value of (i.e., = 0.41) is used to represent the reciprocal of the slope of the velocity boundary layer (i.e., most of the existing model for velocity boundary layer are single layer model, due to the collapse behavior of the boundary layer at high Reτ). Therefore, the two model parameters Re and Sc are analogous reciprocal values of the slope in each of the regions. As discussed previously, these two regions correspond to the temporal filtering region (which governs the micro-diffusive scalar fluctuations) and the eddy viscosity-controlled region (which governs the scalar mixing due to velocity fluctuations). For areas far from the temporal filtering region, the established principles of turbulent boundary layer dynamics remain applicable without modification (i.e., existing knowledge for high Reτ and at low Sc can be utilized). The two-layer construction is based on the hypothesis that temporal filtering predominantly occurs within the conductive layer, enabling the development of a fully Sc-dependent model with a dynamic boundary between the two regions. The dynamic boundary moves in accordance with the Sc or Pr. Although the thickness of the conductive layer decreases with increasing Sc, the temporal filtering effect becomes more pronounced due to the increasing temporal response lag, necessitating specialized treatment even under high Sc conditions.
Schematics of the two-layer description of scalar diffusivity with respect to Sc.
Schematics of the two-layer description of scalar diffusivity with respect to Sc.
Figure 3 shows the comparison of Eqs. (21) and (22) to the available DNS and LES data for low and medium to high Reτ data. Equations (21) or (22) represent the state-of-the-art information on the conductive boundary layer ( ) for low and high Reτ. While it is not possible to obtain direct comparison in the high Reτ condition, we chose to compare the low Reτ DNS data from Schwertfirm and Manhart,8 Na and Hanratty;13 low Reτ Hybrid DNS-LES data Hasegawa, and Kasagi;15 medium Reτ DNS data from Reeuwijk and Hadžiabdić;9 medium Reτ LES data from Bergent and Tiseji16 and high Reτ DNS data from Pirozzoli.11 It can be observed that Eq. (21) has excellent agreement with the low to high Sc under low Reτ data, while there is some discrepancies for the high Sc under medium Reτ data. It is expected since the Reτ condition is lower than the Pirozzoli11 study. However, there is a tendency for the data point approaching Eq. (22) with higher Reτ condition. Therefore, the choice of the Eq. (21) and Eq. (22) is considered to be satisfactory for the construction of two-layer model. Further validation of the high Reτ data can be recommended for future work with the availability of the high Sc and high Reτ DNS data.
Comparison of the conductivity layer thickness formula [Eqs. (21) and (22)] with low Reτ DNS data from Schwertfirm and Manhart8 and Na and Hanratty;13 low Reτ Hybrid DNS-LES data Hasegawa, and Kasagi;15 medium Reτ DNS data from Reeuwijk and Hadžiabdić;9 medium Reτ LES data from Bergent and Tiseji;16 and high Reτ DNS data from Pirozzoli.11
Comparison of the conductivity layer thickness formula [Eqs. (21) and (22)] with low Reτ DNS data from Schwertfirm and Manhart8 and Na and Hanratty;13 low Reτ Hybrid DNS-LES data Hasegawa, and Kasagi;15 medium Reτ DNS data from Reeuwijk and Hadžiabdić;9 medium Reτ LES data from Bergent and Tiseji;16 and high Reτ DNS data from Pirozzoli.11
D. Description of the functional dependencies for Sc and Reτ effects
IV. RESULTS AND DISCUSSION
A. Verification of the two-layer wall model
1. Conformance to the scalar diffusivity data
Figure 4 shows the comparison of the dimensionless scalar eddy diffusivity calculated with the two-layer model [Eq. (19)], the single-layer model, and the DNS data for Pr = 16, reported by Pirozzoli in Ref. 11. Although the magnitude of Pr is still relatively small compared to the usual case in FAC on the order of hundreds to thousands, a deviation of the conventional scaling can already be seen. Therefore, it is expected that much stronger deviation can be obtained with increasing Pr or Sc numbers; nevertheless, there is still a significant lack of high Sc DNS data at high Reτ, in open literature due to the enormous requirement for mesh resolution in high Sc data. The development of an efficient computational approach for high Sc turbulent flow under high Reτ is recommended for the future work.
Comparison of the dimensionless scalar diffusivity calculated by the new two-layer model, the Pirozzoli model and the DNS data for Pr = 16, reported in Pirozzoli.11
Comparison of the dimensionless scalar diffusivity calculated by the new two-layer model, the Pirozzoli model and the DNS data for Pr = 16, reported in Pirozzoli.11
From Fig. 4, it can be seen that the agreement of the two-layer model with the fractional exponent from the DNS data at y+ → 0 indicates that the consideration of temporal filtering can be used to improve the prediction for y+ < Lcond. We would like to reiterate that such a result is not a direct fit of the Pirozzoli data,11 but rather an indirect combination of both Sc and Reτ using separate sets of DNS data as discussed in the derivation of functional dependences for and . The two-layer model predicts the DNS data better than the single-layer model in both its original form (with = 0.459) due to the two-layer description and this indirectly proves the validity of the two-layer assumption which separate the temporal filtering and eddy-viscosity dominated regions. In contrast, the proposed two-layer model provides a framework to better describe the passive scalar transport, and it has the potential to characterize the Sc variation, while preserving the accuracy of wall model at larger y+ which experiences limited effect due to Sc variations.
Figure 5 shows the comparison of the prediction of the dimensionless mean scalar by the single layer, two-layer models and Kader correlation.21 The single-layer model can reconstruct the DNS data with the excellent accuracy for this particular case due to the fit of DNS data from the same author. On the contrary, the two-layer model is not a direct fit of the high Pr turbulent pipe flow case, but with a combination of individual data for each layer (i.e., using low under high Sc for the temporal filtering layer within and eddy-viscosity domainted region using Sc = 1 with various Reτ). Therefore, the prediction is a combination of the assumption that both effects of and Sc can be factored out independently. Although the single-layer model for this particular case can be a bit more close to the DNS solution, however, our model is more generally applicable for a wide range of flow cases with different Reτ and Sc (see Sec. IV A 3). In addition, the error between single and two-layer models lies within 1%, therefore, it is acceptable for such a generally applicable model that defined for high Sc and Pr. However, it should be mentioned that the target application of the two-layer model is aimed at a much higher Sc or Pr ranges than 16 as presented in Fig. 4.
Comparison of single layer and two-layer models for DNS data for Pr = 16 under Reτ=1140, reported in Pirozzoli.11
Comparison of single layer and two-layer models for DNS data for Pr = 16 under Reτ=1140, reported in Pirozzoli.11
2. Impact of outer layer and Reynolds number effects
Here, we selected a range of DNS data at Sc = 1 from Schwertfirm and Manhart,8 Kozuka et al.,17 Pirozzoli,18 and Pirozzoli et al.19 Figure 6 shows that a strong variation in the dimensionless scalar profile is observed for Reτ values ranging from 180 to 500. However, the influence of Reτ diminishes as Reτ increases further. For high Reτ values (i.e., greater than 500), the scalar fluctuations concentrated close to wall, and this reduces the impact to the scalar fluctuations in the outer layer. Therefore, an inner layer wall model would be sufficed to describe the high Reτ conditions. In addition, as hinted in the study from Klein et al.,45 the extent of outer layer spike is drastically reduced in the case with high Sc or Pr numbers.
Outer layer dependence at Sc = 1 with respect to Reτ. DNS data from Schwertfirm and Manhart,8 Kozuka et al.,17 Pirozzoli,18 and Pirozzoli et al.19
The outer layer scaling is characterized over a range from 0 to 1, and its influence diminishes at high Sc conditions, where inner layer scaling becomes more pronounced with increasing Sc. Furthermore, the outer layer's length expands as Re increases, leading to a reduced impact of the outer layer at high Re. Therefore, a combination of both Re and Sc effects would produce an even smaller effect on the mean scalar profile. The impact of outer layer spike would be not as pronounced as in the low Sc number. Therefore, it is safe to assume that the outer layer effect is negligible for high Reτ and high Sc applications. The Sc-dependence on outer layer effect is modeled by an additional Sc in the denominator of the outer layer term in Eq (23).
Figure 7 shows the comparison of the single-layer and two-layer models for the Sc = 1 DNS data under low Reτ. If the outer layer term is not included in the integration of the scalar diffusivity equation. An under-estimation of the mean scalar can be obtained; therefore, a lower value in the logarithmic region is found in open literature (i.e., 0.27) from Schwertfirm and Manhart.8 This is because the outer layer spike induces an increase in the mean scalar as compared to the case without outer layer spike. This corresponds a higher slope in the scalar logarithmic layer, and hence a lower than 0.41 resulted from the ignorance of such an effect. With the modeling of the outer layer spike as a separated effect, it is possible to deduce the slope as 0.41 for both and , which closely resembles the value defined for the velocity boundary layer. Although does not usually align with the von Kármán constant in the velocity boundary layer, an agreement is expected to be observed at Sc = 1 under low Reτ, as the mean velocity and scalar boundary layer profiles are essentially identical for a unity Sc without the outer layer spike. Therefore, the two-layer model can separate the effects due to outer layer and the original effect from the logarithmic region. Figure 8 shows follow-up verification with the Reynolds number effects with the outer layer effect term. The transition in Reτ is reasonably reproduced by the functional dependencies for .
Comparison of single- and two-layer model predictions for Sc = 1 and Reτ=180.
3. Verification with data at low to high Sc under low to medium Reτ
Figures 9(a) and 9(b) show the verification of the two-layer model and the existing wall models against the literature mean profile data for group (a) with Sc = 1–50, and group (b) with Sc = 100–2400. The Jayatilleke P-function20 consistently overpredicts the mean scalar value at high Sc number. The two-layer model demonstrates a good agreement between the model and the low to medium Reτ DNS and LES datasets with the use of surrogate estimate of the two parametric factors. Although the two-layer wall model assumes that the effect if Sc and Reτ are independent, it provides a good agreement not only at the low Reτ but also at medium Reτ with medium to high Sc range.
Comparison between the two-layer wall model and the literature DNS data for low to medium Reτ (scatter data arranged from low to high Reτ). (a) Sc = 1–49 using data from Schwertfirm and Manhart8 and Reeuwijk and Hadžiabdić.9(b) Sc = 100–2400 using data from Na and Hanratty,13 Hasegawa and Kasagi,15 and Bergent and Tiseji.16
Comparison between the two-layer wall model and the literature DNS data for low to medium Reτ (scatter data arranged from low to high Reτ). (a) Sc = 1–49 using data from Schwertfirm and Manhart8 and Reeuwijk and Hadžiabdić.9(b) Sc = 100–2400 using data from Na and Hanratty,13 Hasegawa and Kasagi,15 and Bergent and Tiseji.16
Interestingly, our model resembles closely to the prediction from Kader's correlation21 at medium Reτ conditions, without using any of the experimental data used in Kader or any DNS data obtained at high Sc and medium/high Reτ. Two-layer model provides better agreement at high Sc under medium Reτ conditions without explicit fitting of the results. In addition, our two-layer model is based on the scalar diffusivity relationship; therefore, the entire wall model shape aligns with the DNS data without abrupt transition as in Kader's correlation. On the other hand, the single layer model from Pirozzoli,11 which is based high Reτ, provide good agreement with the data at medium Reτ and low Sc. However, its prediction deviates from the two-layer model and Kader at higher Sc. Since the Reynolds number effect diminishes significantly at high Sc conditions, therefore, such a strong deviation from two-layer model is not justified.
4. Verification with data at low Sc under high Reτ
A similar verification of the two-layer model for high Reτ zero pressure gradient thermal boundary layer by Balasubramanian et al.10 is given in Fig. 10, although the flow is not entirely the same as the boundary layer considered in the model development. The discrepancies between the two-layer model and DNS data (within the inner length scale) in the mean scalar profile between medium to high Reτ is limited and it diminishes with Sc, even when the transition trend with the Reτ is not exactly reproduced. The two-layer model predictions closely resemble the case at high Reτ, with its predictions improves at higher Sc case and higher Reτ.
Comparison between the two-layer wall model and the literature DNS data by Balasubramanian et al.10 for high Reτ (scatter data arranged from low to high Reτ).
Comparison between the two-layer wall model and the literature DNS data by Balasubramanian et al.10 for high Reτ (scatter data arranged from low to high Reτ).
From all the above-mentioned verification, the two-layer model can provide a better estimate than existing models focusing on high Sc numbers and variable Reτ conditions.
B. Validation of the two-layer wall model with turbulent pipe mass transfer experiment
A turbulent pipe flow with a diameter of Dh with a sufficient inlet entrance length of 20Dh is simulated with a fully developed turbulent velocity profile obtained from the periodic simulation. We studied the performance of the two-layer wall model in simulations with wall refinements at small y+ (wall-resolved, WR) and large y+ (wall-modeled, WM) values. The required first cell thickness was calculated using the desired y+, Dh and the mean velocity (Um). Depending on the first cell thickness, several tens of prism cells were imposed on the wall. Selected turbulence models with SGDH turbulent scalar flux modeling were used to conduct the simulations. The turbulent Schmidt number (Sct) was set to 0.9 due to the small effect of the flow away from boundary layer region in high Sc flows. Figure 11 shows the two level of mesh refinements used in the simulations for both k-ω SST, AKN, and Lag RSM turbulence models. A pre-simulation (Fig. 12) was conducted using a periodic channel with a length of 5Dh to generate a fully developed profile for the turbulence variables. The mapField utility is used to map the outlet patch of the periodic case to the inlet patch of the non-periodic simulation for all the velocity and turbulent variables at the inlet patch.
Two levels of mesh densities from coarse (high Re) to fine (low Re) meshes (from left to right). The near wall spacing is adjusted according to Reynolds number of the simulation.
Two levels of mesh densities from coarse (high Re) to fine (low Re) meshes (from left to right). The near wall spacing is adjusted according to Reynolds number of the simulation.
In the WM simulation, high-Reynolds-number wall functions are applied to all three turbulence models for . In contrast, the WR simulation enforces are enforced with a fixed-value constraint set to a small value, while hyperbolic tangent blending is used for and stepwise blending is applied to . The coupling of the WR hydrodynamic simulation with a wall model for is justified by the need to accurately capture a highly under-resolved passive scalar field. Under high Sc conditions, accurately capturing the scalar gradient requires using a grid with y+ smaller than 0.1, as reported in Nešić et al.48 for Sc = 1000. Only at such small y+ values the turbulent mass transport become negligible, comparable to molecular diffusive transport. The boundary condition for is imposed using the two-layer model.
It is crucial to validate the wall shear predictions from turbulence models before applying the two-layer model. To this end, wall shear stress predictions were compared, showing close agreement with the friction factor correlations across all three turbulence models (Table I). Excellent agreement with friction factor correlation was obtained with the WR k-ω SST model. Nevertheless, WR simulations using k-ϵ models yielded overestimated predictions. Although the near-wall behavior is explicitly modeled with the k-ϵ approach, the near-wall viscosity appears to be overestimated in the region close to the wall. This issue can be partially mitigated by employing the binomial blending option for epsilon at the wall. However, this approach is not entirely accurate, as the blending method does not incorporate a y+-dependent selection.
Comparison of friction factor predictions from different turbulence models.
. | Re = 100 000 . | Re = 200 000 . |
---|---|---|
Friction factor correlation | 0.0178 | 0.0155 |
k-ω SST (Low Re) | 0.0178 | 0.0154 |
k-ω SST (High Re) | 0.0183 | 0.0153 |
k-ϵ AKN (Low Re) | 0.0194 | 0.0182 |
k-ϵ AKN (High Re) | 0.0180 | 0.0152 |
k-ϵ Lag RSM (Low Re) | 0.0236 | 0.0196 |
k-ϵ Lag RSM (High Re) | 0.0176 | 0.0149 |
. | Re = 100 000 . | Re = 200 000 . |
---|---|---|
Friction factor correlation | 0.0178 | 0.0155 |
k-ω SST (Low Re) | 0.0178 | 0.0154 |
k-ω SST (High Re) | 0.0183 | 0.0153 |
k-ϵ AKN (Low Re) | 0.0194 | 0.0182 |
k-ϵ AKN (High Re) | 0.0180 | 0.0152 |
k-ϵ Lag RSM (Low Re) | 0.0236 | 0.0196 |
k-ϵ Lag RSM (High Re) | 0.0176 | 0.0149 |
Figure 13 shows the validation result of the two-layer model in terms of the variation of the Sherwood number (Sh) with respect to Re at a constant Sc of 1000. Small variations are observed with different turbulence models, however, such discrepancies are quite small, i.e., within 3%. The predictive Sh from two-layer model closely aligns with the Berger–Hau and Shaw–Hanratty results for low Re and transitioning to Shaw–Hanratty at high Re numbers. Note that no experimental data employed in deriving the Berger–Hau and Shaw–Hanratty models was used to develop the two-layer model. This is a comparison of a model that is built from bottom-up approach (i.e., numerically integrated from the scalar diffusivity profile) vs experimental data that was obtained independently. The predictions of the single-layer and two-layer model show minimal differences at lower Re values, but the disparity grows with increasing Re.
Comparison of the CFD predictions using the two-layer model, and the correlations from the high Sc mass transfer experiments by Shaw and Hanratty46 and Berger and Hau.47
Despite this, the relative difference between the two models remains around 15%, primarily attributed to the effect of high-Sc temporal filtering. This observation aligns with Sec. III A, where single-layer model results indicated lower values in the mean scalar profile (and thus, higher wall scalar flux) compared to the Kader correlation at high Sc. The temporal filtering characteristics in our model are evident through its independent alignment with Shaw–Hanratty's results. Conversely, the results from Berger and Hau, derived using heat transfer correlations based on conventional cubic power scaling, show greater discrepancies with increasing Re. In summary, our two-layer adjustment enhances predictions for high-Sc conditions.
V. CONCLUSIONS
The conventional assumption of scalar diffusivity using the analogy with eddy viscosity is not valid for high Sc numbers. Neglecting the temporal filtering effects leads to a non-negligible error (which scale with increasing Sc) in the mean scalar profile and thus, the wall scalar flux at high Sc or Pr conditions. We introduce a two-layer adjustment to model the near-wall scalar diffusivity of in high Sc turbulent flows, with the aims of extending the state-of-the-art scalar diffusivity model to high Sc or Pr conditions. Different from most of the existing empirical models for high Sc conditions, the two-layer model inherit the characteristic of single-layer model, allowing it to be applied as an all y+ model in RANS and LES contexts, while being easy to implement.
The findings can be summarized as follows:
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The proposed two-layer model separates the effect of Sc and Reτ and resolves the low pass filtering process that occurs primarily within the conductive layer and leaving the outer layer intact. The model retrains the accuracy at larger values based on well-developed information of DNS data at unity Sc at a variety of Re conditions, while absorbing information with Sc dependence using variable Sc at low Re conditions.
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The two-layer model yields predictions that agree with the mean scalar profile from the existing DNS and LES data with a wide Sc and Reτ ranges. This proves that the validity of the hypothesis of mutually exclusive assumption for effect of Sc and Reτ on mean scalar profile.
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The outer layer spike significantly contributes to the discrepancies when comparing the wall model with the DNS data. Ignoring such effects can lead to an underestimation of the constant for passive scalar at low Reτ and low Sc conditions.
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A complimentary modeling term is used to model the outer layer effect in the two-layer model. The agreement that found with Re-dependent constant in the two-layer model with that defined in velocity boundary layer encourages the belief that the two-layer model is a better alternative in modeling passive scalar transport under variable Sc conditions.
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In the turbulent pipe flow test, the two-layer model provides the scalar flux predictions that follow the Berger and Hau and the Shaw and Hanratty correlations, which reduced the percentage error from ∼15% to ∼3%. The agreement of such a bottom-up built wall model and the experimental correlations suggests that the two-layer model adequately captures the relevant filtering effect.
Future work will focus on enhancing the scalar diffusivity relation by incorporating the outer layer effect, which currently limits its effectiveness at high y+ conditions. For the current validation test, the objective is to validate the two-layer model in the attached boundary layer to demonstrate its accuracy. However, conventional mass transfer applications in industrial settings typically involve non-equilibrium flows. The utilization of the two-layer scalar diffusivity description to improve the mass transfer process under non-equilibrium conditions, such as those involving roughness features and orifices, is one of the active research area of our project. Additionally, we will conduct wall-modeled large Eddy simulations (LES) of the experimental facility at KTH to estimate the mass transfer rate using the two-layer model and to develop a flow-accelerated corrosion model relevant for lead-cooled fast reactors.
ACKNOWLEDGMENTS
Current research was supported by the Swedish Foundation for Strategic Research (SSF) through Grant No. ARC190043 granted to the Sustainable Nuclear Energy Research in Sweden (SUNRISE) project.
AUTHOR DECLARATIONS
Conflict of Interest
The authors have no conflicts to disclose.
Author Contributions
Kin Wing Wong: Conceptualization (lead); Data curation (lead); Formal analysis (lead); Investigation (lead); Methodology (lead); Validation (lead); Visualization (lead); Writing – original draft (lead); Writing – review & editing (lead). Ignas Mickus: Conceptualization (equal); Data curation (equal); Formal analysis (equal); Investigation (equal); Methodology (equal); Writing – review & editing (equal). Dmitry Grischenhko: Conceptualization (equal); Data curation (equal); Formal analysis (equal); Funding acquisition (equal); Investigation (equal); Methodology (equal); Project administration (equal); Resources (equal); Software (equal); Supervision (equal). Pavel Kudinov: Conceptualization (equal); Data curation (equal); Formal analysis (equal); Funding acquisition (equal); Investigation (equal); Methodology (equal); Project administration (equal); Resources (equal); Software (equal); Supervision (equal); Writing – review & editing (equal).
DATA AVAILABILITY
The data that support the findings of this study are available from the corresponding author upon reasonable request. The two-layer wall model implementation will be shared at https://github.com/kwwong333/two-layer-wall-model.