Many techniques to fabricate complex nanostructures and quantum emitting defects in low dimensional materials for quantum information technologies rely on the patterning capabilities of focused ion beam (FIB) systems. In particular, the ability to pattern arrays of bright and stable room temperature single-photon emitters (SPEs) in 2D wide-bandgap insulator hexagonal boron nitride (hBN) via high-energy heavy-ion FIB allows for direct placement of SPEs without structured substrates or polymer-reliant lithography steps. However, the process parameters needed to create hBN SPEs with this technique are dependent on the growth method of the material chosen. Moreover, morphological damage induced by high-energy heavy-ion exposure may further influence the successful creation of SPEs. In this work, we perform atomic force microscopy to characterize the surface morphology of hBN regions patterned by Ga+ FIB to create SPEs at a range of ion doses and find that material swelling, and not milling as expected, is most strongly and positively correlated with the onset of non-zero SPE yields. Furthermore, we simulate vacancy concentration profiles at each of the tested doses and propose a qualitative model to elucidate how Ga+ FIB patterning creates isolated SPEs that is consistent with observed optical and morphological characteristics and is dependent on the consideration of void nucleation and growth from vacancy clusters. Our results provide novel insight into the formation of hBN SPEs created by high-energy heavy-ion milling that can be leveraged for monolithic hBN photonic devices and could be applied to a wide range of low-dimensional solid-state SPE hosts.

The advancement of quantum information technologies (QITs), such as quantum transducers and sensors, requires solid-state qubit platforms that host optically addressable single-photon or spin states that couple strongly to external degrees of freedom and can be easily engineered for integration into hybrid systems.1–4 Low dimensional materials are desirable solid-state single photon emitter (SPE) hosts because they exhibit unique electronic, magnetic, and mechanical properties impossible for their bulk counterparts.5–10 Two-dimensional wide bandgap insulator hexagonal boron nitride (hBN) hosts bright and stable room temperature SPEs that couple strongly to applied electric6,7 and strain11,12 fields, as well as optically detectable magnetic resonance (ODMR) with spin state splitting sensitive to external magnetic fields.13–16 Furthermore, hBN functions well as both a dielectric substrate for other 2D materials, such as graphene10,17,18 and transition metal dichalcogenides (TMDCs),19–21 and as a monolithic platform for photonic circuits,22–24 making it a versatile material to integrate into QITs.

Fabrication challenges, such as patterning hBN SPEs25–32 and direct-writing nanostructures in hBN,33–35 have been resolved using focused ion beam (FIB) exposure. However, the high energies required to pattern emitters at precise locations and mill nanostructures cause changes to the morphology of thin hBN crystals that may influence further fabrication steps and impact the material’s ability to host SPEs.21,35 Moreover, while SPEs found in hBN after FIB exposure have been attributed to either vacancies created deep within the crystal or edges created due to milling, it is not understood how changes to surface morphology that occur due to FIB exposure influence the probability of SPE creation.

To uncover the morphological life-story of hBN crystals to support SPEs while undergoing high energy Ga+ FIB exposure, we fabricated samples with a range of exposure doses and characterized changes to the surface roughness, milling depth, swelling, and single photon emission photophysics. Then, we analyzed the correlation between morphological factors and photophysical responses. Furthermore, we performed Stopping Range of Ions in Matter (SRIM) calculations36 to investigate how vacancy concentration influences morphology and SPE creation. This work provides a necessary framework to elucidate how pristine hBN crystals become damaged in controlled ways at the atomic and nano-scales to perform as needed for quantum technologies.

To create samples that contain many visible hBN crystals, we performed an exfoliation transfer of high-pressure high-temperature (HPHT) grown hBN crystals onto Si/SiO2 substrates using heat-release tape and annealed samples at 500 °C to clean residual tape from the surface. Once we identified crystals of area ∼200 μm2 [Fig. 1(a)] and thickness in the range of 10–17 nm (supplementary material, Fig. 1), we performed Ga+ FIB patterning tests. Based on our previous work25 that created SPEs at precise locations, we patterned arrays of 500 nm diameter circles with a beam acceleration voltage 20 kV and a beam current of 59 pA. The Ga+ FIB used for this work had a minimum exposure time of 1.3 ms for the specified pattern size and current, corresponding to the shortest loop time the FIB can direct-write the circle pattern. We adjusted the ion fluence by changing the exposure time, thereby changing the number of passes performed by the software to pattern the circle and tested 1.3 ms (FIB level 1: 1 pass), 2.5 ms (FIB level 2: 2 passes), 3.8 ms (FIB level 3: 3 passes), and 5.0 ms (FIB level 4: 4 passes) [Fig. 1(b)]. We annealed the exposed samples in a home-built chemical vapor deposition (CVD) system used for vertically aligned carbon nanotube (VACNT) growth with a C2H4:H2:Ar flowing gas mixture at 1000 °C for 5 h in order to create a carbon-rich environment that is expected to activate hBN quantum emitters.37–39 For more information about the emitter fabrication process, refer to the supplementary material.

FIG. 1.

(a) Optical microscope image of an exfoliated HPHT hBN flake studied in this work prior to FIB exposure. (b) Scanning electron microscope (SEM) image of an hBN flake after patterning arrays of 500 nm circles with Ga+ FIB at the four studied exposure times, from left to right, labeled by the FIB level: (3) 3.8 ms FIB level, (4) 5.0 ms, (1) 1.3 ms, and (2) 2.5 ms. Scale bar: 5 µm. (c) AFM height images for circles patterned at each of the studied exposure levels with line cuts below. AFM height color bar range: (−15, 5 nm). Line cut: 1 µm.

FIG. 1.

(a) Optical microscope image of an exfoliated HPHT hBN flake studied in this work prior to FIB exposure. (b) Scanning electron microscope (SEM) image of an hBN flake after patterning arrays of 500 nm circles with Ga+ FIB at the four studied exposure times, from left to right, labeled by the FIB level: (3) 3.8 ms FIB level, (4) 5.0 ms, (1) 1.3 ms, and (2) 2.5 ms. Scale bar: 5 µm. (c) AFM height images for circles patterned at each of the studied exposure levels with line cuts below. AFM height color bar range: (−15, 5 nm). Line cut: 1 µm.

Close modal

After the full emitter fabrication process, we performed tapping-mode atomic force microscopy (AFM) to measure the topography of nanoscale surface features and observed qualitatively different morphological features at each exposure level [Fig. 1(c)]. From the AFM height data, we calculated the following morphological characteristics of 1 × 1 μm2 regions containing one exposed circle each: average mill depth Δz̄, maximum mill depth Δzmax, mill volume ΔV, average swell height Δz+̄, maximum swell height Δz+max, swell volume ΔV+, and exposed edge surface area SA [Fig. 2(a)]. Local unexposed surface height z0 and rms roughness RMS0 for each 1 × 1 μm2 region were calculated from points outside of the exposed pattern area and used as the zero height for calculations and as the threshold for identifying FIB induced damage, respectively. Milling values Δz̄, Δzmax, and ΔV were calculated from data points with height below z0RMS0 and characterized the depth of milled locations and total amount of material removed from the exposed regions. Swelling values Δz+̄, Δz+max, and ΔV+ were calculated from data points above z0 + RMS0 and characterized the height and total amount of FIB induced swelling observed in exposed regions. Exposed edge surface area calculations were performed using all data points in the region, with a baseline area of 1 µm2 subtracted. For more details about the calculations, refer to the supplementary material.

FIG. 2.

(a) AFM height profile showing the RMS0 threshold for swell and mill Δz and ΔV calculations from AFM height data with the corresponding AFM height image showing points above (top) and below (bottom) the calculated roughness threshold included in swelling (top) and milling (bottom) calculations. AFM height image scale bar: 200 nm. (b) Mean calculated values for maximum swell height and maximum mill depth at each FIB exposure level of all samples included in this work. (c) Mean calculated values for swell volume and mill volume at each FIB exposure level of all samples included in this work. The lines connecting data points in (b) and (c) are a guide to the eye. Error bars on show standard error on the mean.

FIG. 2.

(a) AFM height profile showing the RMS0 threshold for swell and mill Δz and ΔV calculations from AFM height data with the corresponding AFM height image showing points above (top) and below (bottom) the calculated roughness threshold included in swelling (top) and milling (bottom) calculations. AFM height image scale bar: 200 nm. (b) Mean calculated values for maximum swell height and maximum mill depth at each FIB exposure level of all samples included in this work. (c) Mean calculated values for swell volume and mill volume at each FIB exposure level of all samples included in this work. The lines connecting data points in (b) and (c) are a guide to the eye. Error bars on show standard error on the mean.

Close modal

We report the average values for all calculated morphological characteristics for each exposure level in Table I and show the average values of Δz+max and Δzmax for each exposure level in Fig. 2(b), with average values for ΔV+ and ΔV for each exposure in Fig. 2(c). Plots showing the average values for all calculated morphological characteristics as a function of FIB exposure level can be found in the supplementary material. Based on these calculated values and observations made from the data visualized as AFM scan plots in Fig. 1(c), we found that swelling characteristics and milling characteristics evolve differently with increasing levels of FIB exposure.

TABLE I.

Mean calculated values for mill depth, maximum mill depth, mill volume, swell height, maximum swell height, swell volume, and exposed edge area calculated from AFM height data at each of the four exposure levels. AFM height data used to calculate these values were obtained from milled arrays on four different hBN crystals. 48 distinct 1 μm2 regions containing one patterned area each were randomly selected to characterize each exposure level.

Morphological characteristics calculated from AFM (mean ± standard error)
Exposure level Δz̄ (nm) Δzmax (nm) ΔV (105 nm3Δz+̄ (nm) Δz+max (nm) ΔV+ (105 nm3SA (103 nm2
−3.26 ± 0.15 −8.63 ± 0.33 −3.87 ± 0.26 1.92 ± 0.09 2.92 ± 0.18 1.37 ± 0.15 2.03 ± 0.11 
−2.89 ± 0.11 −7.92 ± 0.22 −3.33 ± 0.22 1.81 ± 0.06 2.57 ± 0.11 1.33 ± 0.14 1.77 ± 0.06 
−3.25 ± 0.14 −8.19 ± 0.27 −2.53 ± 0.15 2.20 ± 0.08 3.70 ± 0.23 1.89 ± 0.22 1.67 ± 0.07 
−6.23 ± 0.29 −13.23 ± 0.32 −9.79 ± 0.67 2.12 ± 0.08 3.96 ± 0.25 2.44 ± 0.23 4.12 ± 0.29 
Morphological characteristics calculated from AFM (mean ± standard error)
Exposure level Δz̄ (nm) Δzmax (nm) ΔV (105 nm3Δz+̄ (nm) Δz+max (nm) ΔV+ (105 nm3SA (103 nm2
−3.26 ± 0.15 −8.63 ± 0.33 −3.87 ± 0.26 1.92 ± 0.09 2.92 ± 0.18 1.37 ± 0.15 2.03 ± 0.11 
−2.89 ± 0.11 −7.92 ± 0.22 −3.33 ± 0.22 1.81 ± 0.06 2.57 ± 0.11 1.33 ± 0.14 1.77 ± 0.06 
−3.25 ± 0.14 −8.19 ± 0.27 −2.53 ± 0.15 2.20 ± 0.08 3.70 ± 0.23 1.89 ± 0.22 1.67 ± 0.07 
−6.23 ± 0.29 −13.23 ± 0.32 −9.79 ± 0.67 2.12 ± 0.08 3.96 ± 0.25 2.44 ± 0.23 4.12 ± 0.29 

Starting at the lowest FIB exposure level (1.3 ms), exposed regions contained small and randomly located areas of milling and swelling within the patterned area with Δz̄1 = −3.26 ± 0.15 nm and Δz+̄1 = 1.92 ± 0.09 nm. Regions exposed at the second FIB level (2.5 ms) showed qualitatively similar milling and swelling characteristics and calculated values were similar to the first exposure level, with Δz̄2 = −2.89 ± 0.11 nm (t-test: p = 0.1566) and Δz+̄2 = 1.81 ± 0.06 nm (t-test: p = 0.3245). The largest change observed was an 8% decrease in the magnitude of Δzmax, with Δzmax1 = −8.63 ± 0.33 nm and Δzmax2 = −7.92 ± 0.22 nm, but the difference between these values was not strong enough to draw any conclusions about the evolution of morphological characteristics from the first exposure level to the second (t-test: p = 0.0837). Therefore, we determine that there are no significant morphological differences between regions exposed for 1.3 ms and those exposed for 2.5 ms.

At the third exposure level (3.8 ms), we began to observe significant changes to morphological characteristics. While regions exposed at the third exposure level were milled similarly to those at the second with Δz̄3 = −3.25 ± 0.14 nm (t-test Δz̄: p = 0.1742), both the average and maximum swell heights increased from the second to the third FIB level (t-test Δz+̄: p = 0.0006, t-test Δz+max: p < 0.0001), with the mean Δz+max increasing 44% from Δz+max2 = 2.57 ± 0.11 nm to Δz+max3 = 3.70 ± 0.23 nm.

Regions exposed at the fourth level (5.0 ms) showed swell heights similar to the values calculated at the third (t-test Δz+̄: p = 0.4653, t-test Δz+max: p = 0.3754). However, ΔV+ increased 23% from ΔV+3 = 1.89 ± 0.22 × 105 nm3 to ΔV+4 = 2.44 ± 0.23 × 105 nm3 (t-test: p = 0.0444). The areas of swelling for regions exposed at the fourth level appeared more localized to the pattern edges, away from the pattern center, whereas swelling for regions exposed at the third level was observed within the pattern center. While the swelling was pushed out to the pattern edges, we observed deeper milling more localized to the circle pattern at this level, with the magnitude of Δzmax increasing 62% from Δzmax3 = −8.19 ± 0.27 nm to Δz max4 = −13.23 ± 0.32 nm (t-test: p < 0.0001). Furthermore, we observed similar behavior in the exposed surface area SA, where SA3 = 1.67 ± 0.07 × 103 nm2 increased 147% to SA4 = 4.12 ± 0.29 × 103 nm2 (t-test: p < 0.0001) most likely due to the increase in directional milling forming connected sidewalls at the fourth exposure level. We conclude that swelling is the dominant morphological characteristic starting at the third exposure level and is a precursor to the deeper directed milling that began at the fourth level.

To determine how the targeted morphological characteristics influenced emitter creation, we identified the fluorescent locations via confocal microscopy with 532 nm excitation [Fig. 3(a)] and characterized quantum emission via Hanbury Brown and Twiss experiment, fitting g2(t) data to the three-level system model for antibunching and using the accepted threshold of g2(0) < 0.5 to denote SPE.21 To further confirm the quantum nature of emitters, we measured zero-phonon line (ZPL) spectra [Fig. 3(b)] within the expected range of 1.8–2.2 eV for room-temperature visible range emission in hBN under 532 nm (2.33 eV) excitation.25,39,40 We calculated the average PL of exposed regions at each level by image analysis on confocal PL scan plots segmented into the regions of 4 μm2, with 1 patterned site per 1 μm2. We also calculated the average SPE yield of each segmented 4 μm2 region by counting the number of emitters with g2(0) < 0.5 and dividing by 4, the number of patterned sites. For more details on the average PL and SPE yield calculations, refer to the supplementary material.

FIG. 3.

(a) Confocal PL map showing all four levels of FIB exposure. Dashed line marks the flake edges. Scale bar: 4 µm. (b) Spectra and corresponding g2(t) curve for a milled site exhibiting (top) ensemble emission and (bottom) quantum emission with g2(0) = 0.24, below the SPE threshold of g2(0) < 0.5, and ZPL at 2.15 eV with 160 meV phonon sideband. (c) Mean value SPE Yield (number of SPEs per 4 milled sites) as a function of FIB exposure time, showing statistically significant differences between the highest exposure times and all others when compared via Tukey–Kramer HSD all-pair comparison test. (d) Mean value region PL intensity as a function of FIB exposure time, showing statistically significant differences between each level when compared via Tukey–Kramer HSD all-pair comparison test. The lines connecting data points in (c) and (d) are guides to the eye. Error bars in both plots show standard error on the mean.

FIG. 3.

(a) Confocal PL map showing all four levels of FIB exposure. Dashed line marks the flake edges. Scale bar: 4 µm. (b) Spectra and corresponding g2(t) curve for a milled site exhibiting (top) ensemble emission and (bottom) quantum emission with g2(0) = 0.24, below the SPE threshold of g2(0) < 0.5, and ZPL at 2.15 eV with 160 meV phonon sideband. (c) Mean value SPE Yield (number of SPEs per 4 milled sites) as a function of FIB exposure time, showing statistically significant differences between the highest exposure times and all others when compared via Tukey–Kramer HSD all-pair comparison test. (d) Mean value region PL intensity as a function of FIB exposure time, showing statistically significant differences between each level when compared via Tukey–Kramer HSD all-pair comparison test. The lines connecting data points in (c) and (d) are guides to the eye. Error bars in both plots show standard error on the mean.

Close modal

We observed PL emission from successfully patterned sites exposed at all levels with region PL and SPE yield dependent on the exposure level. Patterned sites that bordered or overlapped with an hBN flake edge accounted for ∼1% of all patterned sites and exhibited low PL and SPE yield regardless of the exposure level. We expect that partially patterned circles created structural environments inconsistent with the fully contained patterned sites intended. Therefore, we considered circle pattern bordering or overlapping with hBN edges to be unsuccessfully fabricated and excluded those sites from our analysis. Of the regions that hosted non-zero SPE yields, we found that patterned sites exposed at the third level hosted SPEs with a yield of 0.047 ± 0.016 (mean comparison test to zero: p = 0.0027) and the fourth hosted SPEs with a yield of 0.115 ± 0.025 (mean comparison test to zero: p < 0.0001) [Fig. 3(c)]. The regions exposed at the two lowest levels, which did not host SPEs, exhibited brighter regions on confocal scan plots, with PL1 = 573 ± 27 cts and PL2 = 1097 ± 56 cts, while the third level exhibited lower PL on average with PL3 = 186 ± 25 cts (Tukey test: p < 0.0001) and the fourth even lower on average with PL4 = 46 ± 3 cts (Tukey test: p < 0.0001) [Fig. 3(d)].

We conjecture that brighter PL indicates that many optically active vacancy defects remained within the crystal at exposed regions, so excited locations within the diffraction limited spot exhibited ensemble emission rather than single photon emission. We further expect that higher SPE yields were possible when many optically active defects were removed by milling, reducing the overall background PL. This conjecture is consistent with the highest SPE yield, lowest region PL, and largest milling observed at the highest FIB exposure level. However, it is inconsistent with the non-zero SPE yield, lower region PL, and lower milling observed at the third exposure level. Therefore, the morphological characteristic of deep and directed milling cannot be fully responsible for the optical characteristics of FIB exposed hBN crystals.

When comparing all calculated morphological characteristics to the measured optical characteristics [Fig. 4(a)], we found that the PL intensity at each FIB exposure level was strongly correlated only to the maximum swell height at each FIB level, with c(PL, Δz+max) = −0.969 (p = 0.0309), while the SPE yield at each FIB level was strongly correlated only to the average volume of swell areas at each FIB level with c(SPE, ΔV+) = 0.9955 (p = 0.0045) [Fig. 4(b)]. Furthermore, the observed increases in material swell height and volume were the only morphological features that correlated even weakly (0.05 < p < 0.20) to the increased SPE yield and diminished PL simultaneously. We expect that the morphological characteristic of swell is indicative of damage levels within the crystal that decrease PL and increase the likelihood of hosting SPEs prior to deep and directed milling.

FIG. 4.

(a) Correlation matrix for calculated morphological characteristics and measured optical characteristics, with p-value denoting the significance of the correlation strength. (b) Plots showing the correlation by 1σ density ellipse between the morphological characteristics and optical characteristics. Each data point represents the mean calculated value of the specified optical characteristic at a given exposure level plotting at the corresponding mean calculated value of the specified morphological characteristic at the same exposure level. Error bars show standard error on the mean for the calculated values at each exposure level along the specified axis.

FIG. 4.

(a) Correlation matrix for calculated morphological characteristics and measured optical characteristics, with p-value denoting the significance of the correlation strength. (b) Plots showing the correlation by 1σ density ellipse between the morphological characteristics and optical characteristics. Each data point represents the mean calculated value of the specified optical characteristic at a given exposure level plotting at the corresponding mean calculated value of the specified morphological characteristic at the same exposure level. Error bars show standard error on the mean for the calculated values at each exposure level along the specified axis.

Close modal

To elucidate possible shared causes for both the observed swelling due to FIB damage and the observed optical characteristics on the atomic level, we performed SRIM calculations for vacancy concentrations. We performed the monolayer collision steps/surface sputtering calculation, which was considered optimal for the thickness range of flakes studied in this work.36 From the SRIM calculations, we acquired the vacancy number per ion as a function of depth and lateral position Nv/Ga+(x, z) for a 20 keV Ga+ beam entering the material at a single point, where SRIM assumes a beam diameter of 0. To determine the ion exposure profile DGa+(x, y) for the full 500 nm circular pattern, we modeled the beam as a 2D Gaussian41 and summed over all points in the pattern following a circular beam path, with the beam pitch set constant as in the patterning software for all patterning experiments [Fig. 5(a)].

FIG. 5.

(a) Simulated FIB exposure calculated using a 2D Gaussian beam scanned in a circular trajectory for a 500 nm circle pattern as set in the FIB patterning software with the corresponding profile showing ions/nm2 as a function of position. (b) Vacancy concentration profile nv(x, z) for exposure level 1 (right) and 4 (left) with milled regions removed. (c) Average remaining thickness calculated from average mill depth at each exposure level used to find t0−, denoted by the vertical line between 4.0 ms and 5.0 ms, and calculate nvmill, marked by the star at nvmax(t0−). Error bars on thickness points are standard error on the mean. (d) Simulated change in the height profile Δz(x) calculated from normalizing nvmax(x) according to nvswell, nvmaxswell, and nvmill, with positions where these thresholds are met denotated on nvmax(x). The AFM height profile as plotted in Fig. 1(b) for the corresponding exposure level is reproduced here to show the qualitative agreement with the simulated height profile.

FIG. 5.

(a) Simulated FIB exposure calculated using a 2D Gaussian beam scanned in a circular trajectory for a 500 nm circle pattern as set in the FIB patterning software with the corresponding profile showing ions/nm2 as a function of position. (b) Vacancy concentration profile nv(x, z) for exposure level 1 (right) and 4 (left) with milled regions removed. (c) Average remaining thickness calculated from average mill depth at each exposure level used to find t0−, denoted by the vertical line between 4.0 ms and 5.0 ms, and calculate nvmill, marked by the star at nvmax(t0−). Error bars on thickness points are standard error on the mean. (d) Simulated change in the height profile Δz(x) calculated from normalizing nvmax(x) according to nvswell, nvmaxswell, and nvmill, with positions where these thresholds are met denotated on nvmax(x). The AFM height profile as plotted in Fig. 1(b) for the corresponding exposure level is reproduced here to show the qualitative agreement with the simulated height profile.

Close modal

We simulated the vacancy concentration nv(x, z) in exposed regions by convolving Nv/Ga+(x, z) at a given point with the simulated exposure profile DGa+(x) at that point over a 1 μm position range. Finally, to mimic the material conditions upon which optical data was collected, we further convolved nv(x, z) with the height data collected by AFM at each point, removing areas of the simulated material at locations where the experimental material was milled a depth −Δz. For more information about simulation parameters and how we accounted for milling at each increased FIB exposure level, refer to the supplementary material.

Based on the results of these simulations, shown in Fig. 5(b), we observed that the nv(x, z) increased steadily with each increase in the FIB exposure level. Furthermore, while the significant increase in milling at the fourth exposure level removed a large volume of regions with high vacancy concentrations, many regions with high nv remained due to Δzmax less than the starting thickness of material h0. This is consistent with our hypothesis that although milling away high nv areas contributed to an overall lower number of optically active defects at the fourth level, the onset of milling distinct circular holes alone cannot fully justify the PL decrease and onset of isolated SPEs we observed. Furthermore, since the level of swelling correlated strongly to these observed optical characteristics, we expect that there exists some threshold vacancy concentration nvswell that leads to the observed increase in swelling and, therefore, the observed changes to optical characteristics. In addition, by combining nvswell with a corresponding threshold vacancy concentration nvmill that leads to the observed onset of directed and localized milling, we expect that we can determine different regimes of material damage and qualitatively describe how they influence the material’s ability to support SPEs at patterned locations.

To find the value for nvmill from our simulated data, we first calculated the onset exposure time t0− by fitting the normalized remaining thickness 1Δz̄(t)/h0 to a complementary error function with a constant offset, finding the intersection t0− of the maximum amplitude with the negative slope linear regime, and calculated nv(t0−) from a linear fit of nvmax(t). This process is illustrated in Fig. 5(c), which shows the normalized remaining thickness fit plotted with nvmax(t). We similarly found nvswell by fitting Δz+̄(t) to an error function with constant offset, finding the intersection t0+ of the minimum amplitude with the positive slope linear regime, and calculated nv(t0+) from the linear fit nvmax(t). From these calculations, we found nvswell150 nm−3 and nvmill243 nm−3. Furthermore, we similarly fit Δz+max to calculate a simulated concentration that corresponded to the maximum observed swelling and obtained nvmaxswell186 nm−3. Using these threshold values, we simulated the change in the thickness profile as a function of position Δz(x) for the third and fourth FIB exposure levels by plotting the maximum vacancy concentration as a function of position nvmax(x) with positive increasing values if the swell threshold was crossed and before the maximum swell, positive decreasing values if the swell threshold was crossed and after the maximum swell, and with negative values if the mill threshold was crossed, as shown in Fig. 5(d). For more details about the simulated thickness profile calculations and fits, refer to the supplementary material.

We observed that the simulated height profile was highest toward the center of the exposed region for the third exposure level, whereas the simulated height profile for the fourth exposure level was highest toward the edges, corresponding to the locations where swelling was observed, in good qualitative agreement with our AFM height data [Fig. 5(d)], as well as results from Glushkov et al.26 that show swelling around the edges of circles patterned with high-energy Xe+ FIB. Additionally, results from Glushkov et al. show that emission is localized to the edges of these patterned circles with swelling, thereby demonstrating that optically active vacancy defects that exhibit photophysical properties of SPEs remain in regions where swelling is observed. Because we only observed swelling in exposed regions with nvswell<nv<nvmill, we expect that vacancy concentrations within this range correspond to a distinct type of crystallographic defect, causing higher swelling, reduced region PL, and the onset of non-zero SPE yield.

Supported by the morphological characteristics calculated from AFM height data, the optical characteristics calculated from confocal PL and antibunching data, and the vacancy concentration characteristics calculated from SRIM and ion exposure simulations, we expect that at some critical vacancy concentration nvswell<nv<nvmill present after FIB exposure at the third and fourth levels studied in this work, vacancies coalesce into larger volumetric crystal defects, or voids, indicated by the swelling level,26,36,42 that are not optically active at an excitation wavelength of 532 nm [Fig. 6]. The process of void nucleation and growth in irradiated materials is well studied for materials similar to hBN43,44 and is consistent with recent investigations into nanopore growth in irradiated monolayer hBN.45–47 Furthermore, the atomic density n/Vc of multilayer hBN with lattice constants a = 2.5 Å and c = 6.6 Å48 with AA′ stacking49 is ∼166 nm−3, which lies within the simulated range for nv where swelling is observed. This is consistent with our expectation that voids form when vacancies dominate the underlying crystal structure, which can be described as nv > n/Vc.

FIG. 6.

Illustration of vacancy distribution, void nucleation and growth, and milling, demonstrating the observed PL and SPE yield for each FIB exposure level as dependent on the distribution of optically active vacancies and non-optically active voids. Gray areas illustrate hBN, white circles with glowing edges illustrate vacancy defects that are color centers, and white rectangles illustrate voids.

FIG. 6.

Illustration of vacancy distribution, void nucleation and growth, and milling, demonstrating the observed PL and SPE yield for each FIB exposure level as dependent on the distribution of optically active vacancies and non-optically active voids. Gray areas illustrate hBN, white circles with glowing edges illustrate vacancy defects that are color centers, and white rectangles illustrate voids.

Close modal

While local layer mixing,42 Ga+ and recoil ion implantation,36 and carbon impurity doping from the emitter activation process may contribute in small parts to the observed swelling, they cannot fully describe the sudden transition in optical characteristics observed between the second and third FIB exposure levels without considering a critical nv that causes void nucleation. Because voids act as sinks for vacancies,50 the presence of voids in higher quantities starting at the third exposure level further supports the observed decrease in region PL and better isolation of SPEs at patterned sites despite similar milling to the first and second exposure levels. Smaller, optically active vacancy defects would no longer be evenly distributed within the crystal, causing background fluorescence during emitter excitation, and would instead be concentrated at the void locations, coalesced as part of the large volumetric defects that would have different optical characteristics and would not change the overall vacancy number, remaining consistent with our vacancy concentration calculations.

Considering the results, calculations, and analysis presented in this work, we propose the following model for the fabrication of isolated SPEs via high-energy Ga+ FIB milling of pristine hBN crystals:

With no FIB exposure, pristine hBN hosts no SPEs. Un-exposed and carbon-annealed hBN hosts randomly located SPEs with a density of 0.0125 μm2 (mean comparison test to zero: p = 0.0416) likely due to low concentrations of native vacancy defects forming complexes with carbon impurities.37,51

At the lowest FIB exposure level (1.3 ms), exposed areas host many optically active vacancy defects [Figs. 3(a), 3(b), and 5(b)] with visible-range emission under 532 nm excitation, and we do not observe isolated SPEs and ZPLs with traditional diffraction limited confocal techniques. This is characterized by the high region PL [Fig. 3(d)] and zero SPE yield [Fig. 3(c)]. Some surface level milling and sputtering occurs and few areas with particularly high vacancy concentrations contain voids. This is characterized by randomly located pockets of milling and nonzero swelling within the exposed area [Fig. 1(c)].

At the next FIB exposure level (2.5 ms), exposed areas host more optically active vacancy defects [Figs. 3(a), 3(b), and 5(c)], and we again did not isolate SPEs with traditional confocal techniques. This is characterized by the similar inconsistent sputtering of the exposed surface compared to the first level (t-test: p = 0.1566) [Figs. 1(c) and 2(b)], the 90% increase in region PL (t-test: p < 0.0001) [Fig. 3(d)], and zero SPE yield [Fig. 3(c)]. Areas with particularly high vacancy concentrations host voids. This is characterized by small areas of randomly located nonzero swelling similar to the first level (t-test: p = 0.3245) [Figs. 1(c) and 2(b)].

At the third FIB exposure level (3.8 ms), exposed areas have even higher concentrations of vacancies [Fig. 5(c)]. Many more regions have reached a critical concentration of vacancies and therefore, contain more voids than optically active vacancies or complexes, but voids have not coalesced into structural defects that cause significant material breakage and directed milling. This is characterized by surface level milling and sputtering similar to the previous level (t-test: p = 0.5058) [Figs. 1(c) and 2(b)], the 44% increase in surface swelling height (t-test: p < 0.0001) [Fig. 2(b)] localized toward the center of the exposed area [Figs. 1(c) and 5(d)], the 83% decrease in region PL (t-test: p < 0.0001) [Figs. 3(a) and 3(d)], and the onset of non-zero SPE yield (mean comparison test to zero: p = 0.0027) [Fig. 3(c)].

At the fourth and highest FIB exposure level tested (5.0 ms), exposed areas have the highest concentrations of vacancies, but as voids continue to grow, complete breakage and, therefore, milling of the material occur, leaving behind voids and vacancies along the edges of the milled pattern [Figs. 5(b) and 5(d)]. This is characterized by the 62% increase in mill depth (t-test: p < 0.0001) [Figs. 1(c) and 2(c)], the 147% increase in the exposed edge surface area (t-test: p < 0.0001), the 287% increase in milled volume (t-test: p < 0.0001) [Figs. 1(c) and 2(c)], and the similar level of surface swelling height (t-test: p = 0.8108) but 23% increase in swelling volume (t-test: p = 0.0444) [Figs. 1(c) and 2(c)]. Furthermore, voids act as sinks for many remaining vacancies, causing the growth of voids and decrease in isolated vacancies in nearby regions, further driven by diffusion during the high temperature annealing used to activate emitters. Therefore, the number of optically active defects causing background continues to decrease. This is characterized by the 75% decrease in region PL (t-test: p = 0.0174) [Figs. 3(a) and 3(d)] and the 147% increase in SPE yield (t-test: p = 0.0073) from the third level [Fig. 3(c)].

The spatial distribution and relative concentrations of vacancies, complexes, and voids could be confirmed by high resolution electron microscopy characterization techniques, such as transmission electron microscopy (TEM) or scanning transmission electron microscopy (STEM), performed on cross sections sliced from hBN crystals deterministically patterned with high-energy Ga+ FIB. Studies that explore the large range of Ga+ ion energies and fluences with fine control could quantitatively measure damage thresholds that correlate with the observed morphological characteristics. Furthermore, combining these characterization techniques with computational studies, such as Molecular Dynamics (MD) and Density Functional Theory, could elucidate void nucleation and growth dynamics while also considering stable quantum emitter defect candidates that include carbon incorporated during the annealing process and allow for the creation of SPEs fabricated with this technique.

In this work, we demonstrated that morphological characteristics due to FIB exposure play an important role in the deterministic placement of SPEs by patterning SPEs in hBN with four levels of FIB exposure and characterizing surface topography via AFM. From our analysis, we found that the evolution of swelling most strongly correlates with the number of SPEs we observed and anticorrelates to PL intensity. We expect that swelling indicates volumetric voids and local amorphization of hBN layers, with these conclusions supported by SRIM calculations and the literature that employ MD modeling.42,50,52 Therefore, we conjecture that while fluorescent vacancy defects are present at all FIB doses, the increased damage indicated by the swelling onset at the third exposure level and the milling onset at the fourth actually decreases the total number of optically active defects at a given milled site, allowing for the localization of single emitters.

Further experimental and computational studies are necessary to identify the ideal damage threshold to localize emitters in hBN without high-cost and high-precision individual defect placement techniques. For suspended structures, such as photonic waveguides and optomechanical transducers, it may be desirable to identify an ion species that can produce a higher yield of localized emitters with minimal sputtering, demonstrated at our third FIB level.22–24,53,54 Another possible route could be to optimize the milled edge profile for SPE creation and design photonic devices that rely on the creation of these edges. By identifying the morphological characteristics that can be leveraged to engineer hBN SPEs for quantum technologies, we have provided insight into the evolution of these defects-by-design that can be applied to the expanding field of solid-state single-photon emitter sources.

See the supplementary material for detailed experimental, analytical, and simulation methods and supporting data for pre-exposure hBN AFM, all studied morphological characteristics as a function of exposure time, distribution of ZPL, and distribution of g2(0) values.

The authors thank Brittany Carter, Uriel Hernandez, Viva Horowitz, and Valerie Brogden for discussion of this work. This work was supported by the University of Oregon, the Reneé James Seed Grant Initiative, and the National Science Foundation (NSF) under Grant No. CMMI-2128671. R.K., J.Z., D.M., K.Z., and B.A. acknowledge facilities and staff at the Center for Advanced Materials Characterization in Oregon and the use of the University of Oregon’s Rapid Materials Prototyping facility, funded by the Murdock Charitable Trust. K.W. and T.T. acknowledge support from the JSPS KAKENHI (Grant Nos. 19H05790, 20H00354, and 21H05233).

The authors have no conflicts to disclose.

The data that support the findings of this study are available from the corresponding author upon reasonable request.

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Supplementary Material