We propose semi-analytical models to compute alternating current (AC) power loss in a stack of N high-temperature superconductor YBa2Cu3O7−x (or Y–Ba–Cu–O) tapes subjected to a time-varying magnetic field perpendicular to the tapes with zero transport current. The models take into account screening of the interior superconducting tapes of the stack from the external magnetic field. We validate the results by experiments carried out at temperature under an applied magnetic field with the amplitude of its induction and frequencies up to 110 Hz. As follows from our models, the AC loss per tape in stacks of N tapes decreases with N in agreement with experiments. The approach is extended to compute the AC loss for lower temperatures, larger magnetic fields strengths, and for frequencies up to several kHz. These studies are important for understanding and predicting the AC loss for contemporary motors and generators.
I. INTRODUCTION
High-temperature superconductors (HTSs), in particular, the last generation (Y, Re)BCO tapes, have numerous applications that include power transmission, rotating machinery, medical imaging, and many others.1 In order to achieve high power for HTS devices, one needs to stack the HTS tapes, as a single tape may not have enough current carrying capacity. However, the properties of a stack of superconductive tapes, in particular, their AC losses, are quite different from the properties of a single tape. This is because the internal tapes in the stack are, at least partially, screened from the external magnetic field. Thus, the problem of determining the AC losses occurs to be both experimentally and computationally challenging, and a number of theoretical and experimental studies related to stacks of HTSs were recently performed. The authors in Refs. 2–5 demonstrated decrease in the eddy loss in metal layers adjacent to a (Y, Re) BCO tape as compared to stand-alone layers. This effect was attributed to the shielding of magnetic field by the neighboring (Y,Re)BCO layer/layers. Measurements of AC loss stacks with in Ref. 6 and with in Refs. 7 and 8 revealed decreasing AC loss per tape in stacks with compared to AC loss in the single tape. Using a vibrating sample magnetometer equipped with 12 Tesla SC magnet, the authors in Ref. 9 have determined the AC loss in a stack of ReBCO tapes and found a small decrease of AC loss per tape on N at T = 77 K. A numerical model, also developed in Ref. 9, demonstrates independence of the AC loss per tape on N. Pure numerical studies10,11 show also independence of the AC loss per tape on N. In Refs. 12 and 13, analytical approaches to model infinite (in vertical and horizontal directions) stacks were developed. Recently, a numerical study of AC losses in a single tape and a four-tape stack carrying AC current with or without a DC offset was performed.14 Experimental and numerical studies of superconductive coils and shielding of AC magnetic fields15–22 are closely related research directions. In Ref. 15, the critical current and the AC loss in a stack of pancake coils was measured and also simulated. The result of that work enabled the authors to predict the AC loss of a stack of coated conductor pancake coils and to reduce the AC loss by optimizing the coil design. In spite of experiments revealing higher AC losses in HTS tapes with magnetic substrates than in HTS tapes with non-magnetic substrates, it was shown that two identical coils with magnetic and non-magnetic substrates have about the same amount of transport loss.16 More accurate techniques to measure AC losses in HTS coils as well as a new and simple sub-cooling technique with an open liquid nitrogen bath were developed in Ref. 17. In Ref. 18, the authors measured and simulated the AC loss in an HTS racetrack coil under both AC applied magnetic field and DC current. Simulation revealed that the transient state can expand over a few cycles, even when the superconductor presents no flux creep. A 2D numerical model was developed and experimentally validated in Ref. 19, enabling accurate prediction of the AC losses in the racetrack using prolonged coils used as components in superconductor linear motor systems. While results of numerical modeling are in good agreement with the measurements, results of application of the analytical infinite stack model from Ref. 12 give an order of magnitude smaller AC loss. It was experimentally shown and numerically confirmed that the dynamic resistance and total loss in a double pancake coil are smaller than in a double racetrack coil.20 This can be attributed to the large perpendicular magnetic field component in the straight section of the racetrack coils. In Refs. 21 and 22, shielding characteristics of 4–4.6 cm wide HTS tapes were measured as functions of the magnitudes of DC or AC magnetic field, temperature, and the frequency of AC magnetic field. As found, the shielding fraction increases with the addition of more SC layers, while it does not change with the increase in the interlayer separation. Nowadays, intensified research is being devoted to studying next-generation motors and generators, with magnetic fields up to 5 T, frequencies up to 2 kHz, and temperatures down to 20 K.23,24 As the number of stacked tapes in the field coil windings can reach 50–80,23,24 new modeling approaches should consider stacks of N ∼ 10–100 or more tapes. To our knowledge, experimental data are not yet available for cryogenic machines, thus analytical and computational modeling are needed in order to understand and predict the AC loss for such parameter ranges.
Our experiments, accomplished in the AFRL laboratory, demonstrate a noticeable decrease in the AC loss per unit volume (or per tape) of the stack with N, which is in agreement with Refs. 6–8, though in contradiction with Refs. 10 and 11. Thus, the goal of this research is to resolve this issue by constructing models that properly consider screening of magnetic field by the outer SC layers. In Sec. II, we briefly describe our experimental setup and the parameters for the stack samples. Section III describes the proposed semi-analytical models that are used to compute the AC losses. Section IV presents results of the models' application and their comparison to our experimental results and to the results of experimental study from Ref. 9. Results for the AC loss for lower temperatures, larger magnetic fields strengths, and for frequencies up to several kHz are also described. Finally, Sec. V concludes the article.
II. EXPERIMENT
AC losses in samples with a single tape or in stacks of Y–Ba–Cu–O tapes are measured using our spinning magnet calorimeter (SMC) that was described in Refs. 25–27. This in-house built AC loss measurement system has a spinning rotor consisting of a set of permanent magnets arranged in a Halbach array with the sample exposed to a rotating AC magnetic field. The sample to be measured on is placed at a small radial distance from the spinning rotor containing magnets with pole orientations that alternate along the circumference. Thus, the sample experiences both radial and tangential fields that are approximately sinusoidal in character. Details of the waveform shape and harmonics are given in Ref. 26. The resulting magnetic field has a maximum radial component and a resulting maximum rate , while the maximum tangential component and a maximum rate . The AC loss at and frequencies for the AC magnetic field up to 110 Hz is measured using nitrogen boiloff from a double wall calorimeter feeding a gas flow meter. The sample is immersed in liquid nitrogen such that the gas flow from the inner calorimeter is used for AC loss measurement.25–27 For all measurements in this research, the tapes are oriented perpendicular to the radial field of the SMC, hence the tangential fields can be ignored. The system is calibrated using the power input from a known resistor, as discussed in Ref. 26. Background loss (due to heat leak into the calorimeter at zero field) is accounted for. There are two kinds of conductor used for samples. Both samples are SuperPower tapes of thickness 0.1 mm. One has width w = 12 mm, having a layer of silver stabilizer and no copper stabilizer and the other one has w = 4 mm mostly a copper stabilizer. In order to eliminate coupling losses, 25 μm thick Kapton tapes were inserted between the HTC tapes. The samples' specifications are shown in Table I.
Type . | Label . | Hastelloy thickness (μm) . | Total Cu thickness (μm) . | YBCO thickness (μm) . | Total Ag thickness (μm) . | Ic @77.2 K (A) . |
---|---|---|---|---|---|---|
SCS4050-AP | M4-305 | 109 | 53 | 1.6 | 3 | 126 |
SF12100 | M4-244-3 | 111 | 0 | 1.6 | 8 | 451 |
Type . | Label . | Hastelloy thickness (μm) . | Total Cu thickness (μm) . | YBCO thickness (μm) . | Total Ag thickness (μm) . | Ic @77.2 K (A) . |
---|---|---|---|---|---|---|
SCS4050-AP | M4-305 | 109 | 53 | 1.6 | 3 | 126 |
SF12100 | M4-244-3 | 111 | 0 | 1.6 | 8 | 451 |
Using these basic coated conductors, two stack series were made and used for experiments: one from tape type M4-244-3 (with N = 1, 5, 7, 10, 20, 30, and 40) and the other one from tape type M4-305-10 (with N = 1, 3, 5, 10, and 25).
III. MODELING
IV. RESULTS AND DISCUSSION
Figures 4 and 5 compare results from the semi-analytical approaches (24)–(28) and (30) with the experimental results obtained by our group for experimental series 244 and 305 and also with an analytical model introduced in Ref. 34. The later model is based on the dilute superconductor model proposed in Ref. 35. Here, we use as a fitting parameter in constructing Figs. 4–6. As one finds, all our models fit the experimental loss well for both absolute and relative values.
Figure 6 compares the results given by our models with the experimental data from Ref. 9 at and the numerical model also from Ref. 9 for the normalized energy losses. In that work, AC losses per cycle and per tape of the stack were considered at frequencies , thus the eddy loss can be disregarded. For the stack of tapes with width (Fig. 6), results of all our models are at least qualitatively close to the experimental values and show decreasing dependence of with N unlike the numerical results shown also in Ref. 9.
Thus, as follows from our models, the power loss per tape decreases when the number N of tapes increases and these results are validated by our in-house experiments and also by experimental data from another research group. It is important, however, that the tapes in the stack must be placed on the top of each other without spaces. This is consistent with our assumption that the magnetic field penetrates the spaces between SC layers only along the direction perpendicular to the tapes. As expected, when distances D between the SC layers increase, the side penetration of the magnetic field into the interlayer spaces becomes more significant. In this case, the stack starts to behave more like a collection of independent tapes and the observed N dependencies have a tendency to reach plateaus deviating up from our theoretical curves (see Figs. 4–6). Eventually, when , the power loss per tape approaches the power loss of a single tape. In this case, the total power loss is proportional to N, similar to the results from Refs. 10 and 11. This limit can be also achieved when , which is illustrated in Fig. 2. Indeed, when , there is no shielding of the magnetic field by the SC layers and the effect of the magnetic field on each tape will be the same and, again, the total AC power losses will be proportional to N.
In Figs. 7–12, results of applying model-1 to the stacks of 244 series for lower temperatures ( and 65 K) and higher magnetic fields ( and 5 T) are presented. Using (16), one can find that for these values of T and . Our numerical estimates show that despite r increases when T or decreases, for the whole range of T and considered here. The strong inequality breaks if for , if for , and if for . In order to extend the developed models to describe AC losses at lower temperatures, one can use the following dependence of on temperature and magnetic field. Indeed, assuming that and following,36 one finds that , where and is the critical temperature. Field dependence in was measured in Ref. 37 and can be approximated as , where B is measured in T. Approximately the same dependence was experimentally found in Ref. 38. As an example, can be found using that as follows from our model-1 for series 244 (see Fig. 4), and the results for the different temperatures and magnetic fields are shown in Figs. 7–12. As one finds, both the hysteretic part of AC loss (Figs. 7–9) and the total (Figs. 10–12) AC loss per tape also decrease (as in Figs. 4–6) with N due to screening of the external magnetic field by SC layers. In fact, the screening effect is even more pronounced for the eddy current loss, because the latter it is proportional to .
V. CONCLUSIONS
In accordance to the developed semi-analytical models, the AC power loss per tape decreases with increasing the number of tapes in the stack. These results are validated by experiments, with different architecture of (Y, RE)BCO tapes with varying Ag. Cu, and Hastelloy thickness. Using the magnetic penetration depth that was found from comparison between the experiment and model at particular values of the magnetic field and temperature and using the knowing dependence of the magnetic penetration depth on and T, described in Sec. IV, one can predict the AC loss at larger values of magnetic field and lower temperatures as illustrated in Figs. 7–12. The screening effect in these cases is more pronounced than for the experimental cases due to a greater contribution of the eddy current loss: in Figs. 4–6, the eddy current loss does not exceed 20% of the total AC loss, whereas in Figs. 7–13 eddy current loss dominates. There is an increasing number of studies on MW-class power electric generators and motors that use Y–Ba–Cu–O tapes for shielding and confining the magnetic field lines within gaps that can double the power density (for example, refer to Refs. 23 and 24). Within the domain of their applicability, the proposed semi-analytical models may provide a basis for fast and reliable prediction of optimal parameters for contemporary generators/motors with expanded range for magnetic fields up 5 T, frequencies up to 2 kHz, and lower temperatures down to 20 K.
ACKNOWLEDGMENTS
This research was supported by the National Research Council (NRC)—Research Associate Program through the fellowship awarded to Dr. G. Y. Panasyuk and the Air Force Office for Scientific Research (AFOSR) grants LRIR's Nos. 18RQCOR100, 23RQCOR008, and 24RQCOR004 awarded to Dr. T. J. Haugan at the AFRL/RQ Aerospace Systems Directorate.
AUTHOR DECLARATIONS
Conflict of Interest
The authors have no conflicts to disclose.
Author Contributions
George Y. Panasyuk: Writing – original draft (equal); Writing – review & editing (equal). Charles R. Ebbing: Writing – original draft (equal); Writing – review & editing (equal). John P. Murphy: Writing – original draft (equal); Writing – review & editing (equal). Nadina Gheorghiu: Writing – original draft (equal); Writing – review & editing (equal). Mike D. Sumption: Writing – original draft (equal); Writing – review & editing (equal). Timothy J. Haugan: Writing – original draft (equal); Writing – review & editing (equal).
DATA AVAILABILITY
The data that support the findings of this study are available within the article.