Effect of surface roughness on the solar photothermal conversion efficiency of spray-coated CuCo₂O₄ films

Mixed transition metal oxide films are emerging as efficient and inexpensive potential alternatives to multilayer cermet spectrally selective coatings. However, to replace the current standards involving a complex metal–dielectric structure, oxides must be optimized in terms of their electronic structure and mainly their film morphology. In the present work, a simple ultrasonic nebulized spray pyrolysis technique is used to deposit CuCo₂O₄ films for solar absorber coatings. Their photothermal efficiencies are studied for solar thermal energy harvesting for different film thicknesses obtained by varying the deposition time. The film surface attributes are studied using atomic force microscopy and scanning electron microscopy. The films deposited for 5 and 10 min show relatively high visible absorptance (∼0.79) and relatively low thermal emittance (∼0.1) and thus are promising candidates for spectrally selective coatings. Meanwhile, increasing the deposition time (>10 min) increases the thickness, thereby increasing the solar absorptance. However, this results in an uncontrolled increase in the surface roughness, which affects the spectral selectivity adversely, leading to the films having higher thermal emittance of between 0.1 and ∼0.25. Analysis of the specular reflection contribution shows that this deterioration is governed predominantly by interference effects due to surface attributes. This study is important for the technological applications of spectrally selective coatings and makes a significant quantitative contribution to emphasize the importance of surface morphology in optics.