High strength ultrafine/nanograined aluminum materials with ultimate strength up to 740MPa and Vickers microhardness up to 2285MPa were produced using back pressure equal channel angular processing of ultrafine-sized aluminum powder at 400°C. Microstructure analyses revealed that the attained high strength and microhardness were derived from the presence of nanosized aluminum and γ-alumina grains (510nm) as well as residual amorphous alumina. The interaction between the severe shear deformation and the preexisting amorphous alumina, concurrent oxidation, and amorphous to γ-alumina transition was considered to be responsible for the formation of such a refined and complex nanostructure.

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