Being inspired by gecko foot hairs, microfibers with flat spatulate tips are proposed as repeatable adhesives. They are fabricated by molding a master template fabricated using deep reactive ion etching and the notching effect. Fabricated polyurethane fiber arrays with 4.5μm fiber and 9μm tip diameter demonstrated macroscale adhesion pressures up to 18Ncm2 and overall work of adhesion up to 11Jm2 on a 6mm diameter glass hemisphere for a preload pressure of 12Ncm2. These results show around four times higher adhesion and five times higher overall work of adhesion as compared to the flat polyurethane surface.

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