Design and research of focusable secondary microprism in concentrating photovoltaic module

Low tracking accuracy of tracker, wind induced vibration of structure and lens deformation by temperature lead to non-vertical incident irradiation to the Fresnel lens, which necessitates a secondary concentrator in actual engineering application of concentrating photovoltaic module. This paper adds a secondary focusable microprism between Fresnel lens and solar cells in order to improve optical efficiency. The 3D model of microprism is established by SOLIDWORDS and main parameters are optimized using ZEMAX. Results show that combination of Fresnel lens and focusable microprism achieves a higher energy when the secondary microprism upper spherical diameter is 18mm, the opposite side face included angle is 116°, and the side length of the bottom is 2.15mm. The highest energy of solar cell surface can reach 2.4998W, improving 33.2%, and the module height with the secondary microprism is 88mm, which reduces by 5.5mm without secondary microprism. Experimental results show that the optical efficiency of 400X concentrating module system is 88.67%, the acceptance angle is ±1.2°, the 400X module maximum output power is 144.7W.