The titanium alloy component CP001 serves as an example of the high-precision components that are the subject of this study’s investigation into the revolutionary effects of ultraprecision machining. The initial requirements were 20 x 20 x 10 mm in size, 0.2 Ra surface polish, and 5 micron tolerance. Experiment ID 101 used a diamond tool, a 0.1 mm tool diameter, a feed rate of 50 mm/min, and a machining speed of 2.0 m/s. Controlled tests were carried out using different ultraprecision machining settings. Significant modifications were seen in CP001 during post-machining examination, with final dimensions of 19.95 x 19.98 x 9.98 mm, a surface polish of 0.18 Ra, and a tolerance of 4.8 microns. The percentage change from the starting dimensions showed -0.25% accuracy, with a 4% decrease in tolerance and a 10% increase in surface polish. These findings highlight the effectiveness of ultraprecision machining and establish it as a game-changing technique for producing high-precision parts with improved surface finishes and regulated dimensional accuracy.

Topics
Alloys, Machining, Educational assessment
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