This paper focused on the 12V mini magnetic spotlight process to design and analysis on the cost of mini spotlight. Nowadays, there are many new technology products launched to the market and speeding up the pace of weeding out the old and bring forth new ones. Every company is constantly researching, innovating and designing new products so that they have the ability to compete with others. The major product which concerned in this project is spotlight. Although there are many different design and function of spotlight had manufactured based on customer need but none of them can satisfy and solve the use problem. In the nutshell, to innovate and overcome the shortcomings faced by the user of the existing product some improvement may be needed. The objectives of this project are to improve and redesign the existing product and to reduce the cost, time and energy consume for the product. The design of 12V mini magnetic spotlight is using morphology chart to fulfill customer needs. At the end of this project, this research will give understanding about the new design concept using CAD software and analysis on the product cost that improved the spotlight.

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