This study is an early stage of testing of micro punch CNC machine that has been created to obtain the best parameters in the blanking process by using certain variables. An experiment to determine the effect of clearance and the punch speed in brass with the workpiece in the form of a circular hole diameter of 800 µm was conducted. This study uses micro punch CNC machine designed and tested through simulations and experiments directly related to the ability and requirement. Clearance used is 2.5 to 10% with a certain range. The slab thickness used is 300 µm. The punch speed variation used is 100, 800, 1600 and 2500 mm / minute. This study shows the influence of clearance on the punch result surface quality, the smaller of the clearance then the greater burnish area produced than the roll over, fracture and burr zone. The effect of the punch speed used show low leverage. Design, manufacturing, and testing of this machine is an early reference to the development of punch machine in the manufacturing of medical devices and micro-sized mechanics such as micro-filter and bone plates.

1.
Wijono
,
S.
,
2012
, Comparative study of manufacturing processes on bone screws head for orthopedic implant (machining and forging processes),
Universitas Gadjah Mada
,
Yogyakarta
2.
Gustafsson
,
E.
,
Oldenburg
,
M.
, dan
Jansson
,
A.
,
2014
, Design and Validation of a Sheet Metal Shearing Experimental Procedure,
Elsevier
.
3.
Grzesik
,
W.
,
2008
,
Advanced Machining Processes of Metallic Materials
,
Elsevier Science, Hal.
5
6
and 301.
4.
Grunbaum
,
M.
,
1996
,
Influence of high cutting speeds on the quality of blanked parts
,
Net Shape Manufacturing
,
Ohio
.
5.
Kibe
,
Y.
,
Okada
,
Y.
,
Mitsui
,
K.
,
2007
,
Machining accuracy for shearing process of thin-sheet metals-Development of initial tool position adjustment system
,
Elsevier International Journal of Machine Tools & Manufacture
.
6.
Gotoh
,
M.
,
Yamashita
,
M.
,
2000
,
A study of high-rate shearing of commercially pure aluminum sheet
,
Elsevier Journal of Materials Processing Technology
.
7.
Tekiner
,
Z.
,
Nalbant
,
M.
,
Gurun
,
H.
,
2005
,
An experimental study for the effect of different clearances on burr, smooth-sheared and blanking force on aluminium sheet metal
,
Elsevier Materials and Design
.
8.
Joo
,
B.Y.
,
Rhim
,
S.H.
,
Oh
,
S.I.
,
2005
,
Microhole fabrication by mechanical punching process
,
Elsevier Journal of Materials Processing Technology
.
9.
Groover
,
M.P.
,
2010
, Fundamentals of Modern Manufacturing: materials, processes and systems, edisi ke-4,
JOHN WILEY & SONS, INC.
,
United States
10.
Seo
,
2005
,
Edge condition, diagram courtesy of ASM International, understanding blanked edge characteristics improves stamping
, http://www.thefabricator.Com, [online, accessed 7 Nov. 2016].
This content is only available via PDF.
You do not currently have access to this content.