Development of controller strategies for a robotized filament winding equipment

The composites reinforced with continuous fibers of polymeric material are increasingly used in applications where it is essential to reduce weight, mainly due to their high ratio of strength/weight and rigidity/weight. A conventional application are pressure vessels, used for storing liquids or gases subjected to low or high pressure, where the tape continuous fiber-reinforced polymeric matrix material is wound around a mandrel defining the final geometry. In this context the filament winding process is a very attractive process for the production of composite components. For optimal structural performance, and greater weight saving, an optimal path should be adopted, resulting only in axial tension in the longitudinal direction (slip). Such path is the geodesic winding and diverse equipment may be used to guarantee the process automation of the winding. This work herein presented is focused on the study and development of the controller program for a robotized filament winding equipment, taking into account customization of possible trajectories controlling filament winding. The automation of the custom path according to user needs increases exponentially the capabilities, where the use of a robotized solution increases process flexibility and repeatability.